Rotational Lockage Mechanism for Rollercoaster Seat Stability

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Solution Overview

Problem

Existing rollercoaster vehicle designs with slewing rings are not suitable for maintaining the vehicle body stationary at a predetermined angular position, leading to vibrations and frequent maintenance needs.

Innovation Solution

A rotational coupling system with a driven slewing ring and a lockage mechanism, featuring a toothed engagement between a coupling ring and a lock element, using a spring and electromagnet for secure locking and unlocking, allowing the passenger seat to be held at a fixed angular position with reduced vibrations and low maintenance requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a slewing ring is used to enable rotation of the passenger seat, then the seat can rotate freely, but the vehicle body cannot be maintained stationary at a predetermined angular position and vibrations occur

Engineering Contradiction:
Improverotational freedom of passenger seatVSAvoidstationary position stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The system dynamically switches between two states: a rotational state where the electromagnet is de-energized allowing free rotation of the passenger seat, and a stationary state where the electromagnet is energized to lock the seat at a predetermined angular position. This dynamic control resolves the contradiction by providing both rotational freedom and stationary stability as needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent replaces traditional mechanical locking mechanisms with an electromagnetic locking system. The electromagnet generates magnetic force to hold the locking element against the toothed coupling ring, eliminating the need for complex mechanical latches or brakes while achieving stable stationary positioning.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If a traditional mechanical locking mechanism is used to hold the vehicle body stationary, then the stationary position can be maintained, but the structure becomes complex and requires frequent maintenance

Engineering Contradiction:
Improvestationary position stabilityVSAvoidlocking mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical locking mechanisms with a simplified electromagnetic locking system. The electromagnet, locking element, and spring assembly provide a compact design with fewer moving parts, reducing structural complexity and maintenance requirements while maintaining stable stationary positioning.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The spring-loaded locking element automatically engages with the toothed coupling ring when the electromagnet is de-energized, providing self-locking functionality without requiring additional actuators or complex control mechanisms. This self-service feature reduces system complexity and improves reliability.

Inventive Principle:
Principle #25Self-service

3Reliability

If a mechanical locking mechanism with many moving parts is used, then the locking function can be achieved, but the maintenance frequency increases

Engineering Contradiction:
Improvelocking function reliabilityVSAvoidmaintenance frequency
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The electromagnetic locking system eliminates numerous mechanical moving parts such as gears, levers, and springs found in traditional mechanical locks. The electromagnet and simple locking element design reduces wear and tear, thereby decreasing maintenance frequency while maintaining reliable locking functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts and eliminates unnecessary intermediate mechanical components from the locking system. By using a direct electromagnetic actuation mechanism with a simple locking element, the design removes multiple transmission stages that would require maintenance, resulting in a more reliable and low-maintenance system.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a stable, low-maintenance rotational locking system that eliminates play and vibrations, enhancing passenger comfort and reducing maintenance needs, while ensuring safety by maintaining the seat's position even in case of electrical breakdowns.

Implementation Method 1

The locking element is pushed by a spring

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The locking element is attracted by an electromagnet

Methodology Applied
Scientific EffectElectromagnetism: Electromagnet

Data Source

PatentEP3624911B1Suspended rollercoaster vehicle with rotational lockage
Publication Date: 2021.07.07 VEKOMA RIDES ENGINEERING BV
  • EP3624911B1 patent drawingFigure 1A~1B
  • EP3624911B1 patent drawingFigure 2A~2B
  • EP3624911B1 patent drawingFigure 3A~3B

AI summary

Amusement device 100 comprising a substructure 20 with a passenger seat 21, which is rotatable relative to a main structure 10 by a bearing 32 and a coupling 30. The coupling has a coupling ring 31 and a coupling actuator 37 for driving the substructure 20 about a coupling axis C-C. The coupling ring has an end face 314 which is toothed to engage with a toothed end face of a lock element 41 of a lockage 40 for rotationally locking the coupling ring 31 with respect to the main structure 10. The lock element 41 is axially movable and rotationally constrained with respect to an lockage actuator 43. A spring 431 and electromagnet 432 respectively serve for axially moving the lock element. During a normal ride, the lockage is open and all kind of rotations are possible, but in case of an interference the lockage engages for safety.