Vacuum Cleaner Rolling Brush Self-Cleaning with Uniform Spray Nozzles

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Solution Overview

Problem

Existing cleaning devices face challenges in uniformly and thoroughly cleaning the cleaning cylinder, leading to reduced efficiency and potential secondary pollution, while collection bins suffer from air leakage and mixed waste management issues.

Innovation Solution

A cleaning apparatus with a housing, rolling brush, and cleaning assembly featuring evenly spaced cleaning medium spray orifices, a collection bin with a filtering plate for separating waste, and a sealing ring design to prevent air leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If water spraying apparatus is used to clean the cleaning cylinder, then the cleaning cylinder can be cleaned automatically, but the water is not sprayed evenly resulting in excessive or insufficient local cleaning

Engineering Contradiction:
Improveautomatic cleaningVSAvoidcleaning uniformity
Core Design Contradiction:
Extent of automationVSManufacturing precision

Solution Approach 1:

The cleaning apparatus divides the single water spraying function into multiple independent spray nozzles arranged around the cleaning cylinder. Each nozzle sprays cleaning medium onto a specific segment of the cylinder surface, ensuring comprehensive and uniform coverage without the limitations of a single spraying point.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different spray nozzles are positioned at different locations to provide localized cleaning for different sections of the cleaning cylinder. The cleaning medium is delivered to specific areas where it is most needed, achieving uniform cleaning across the entire surface rather than relying on a single general spraying action.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If the cleaning cylinder is detached for cleaning, then the cleaning cylinder can be cleaned thoroughly, but the detachment operation process is complicated and reduces service life

Engineering Contradiction:
Improvecleaning thoroughnessVSAvoiddetachment operation complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The cleaning apparatus enables the cleaning cylinder to clean itself automatically while remaining installed in the cleaning device. The spray nozzles are integrated into the housing and directed toward the cleaning cylinder surface, allowing the cylinder to be cleaned in situ without requiring detachment or manual intervention.

Inventive Principle:
Principle #25Self-service

3Device complexity

If the cleaning cylinder is not cleaned regularly, then the device structure remains simple, but the surface to be cleaned is difficult to clean and secondary pollution occurs

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidcleaning efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The cleaning apparatus enables continuous cleaning operation by automatically cleaning the cleaning cylinder during or between ground cleaning operations. This ensures the cleaning cylinder surface remains clean and effective throughout its service life, maintaining high cleaning efficiency without requiring periodic shutdowns for manual maintenance.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cleaning apparatus ensures thorough and uniform cleaning of the cleaning cylinder, improves efficiency, and the collection bin effectively separates waste, preventing blockages and air leakage.

Implementation Method 1

a plurality of cleaning medium spray orifices, and the plurality of cleaning medium spray orifices face the rolling brush, and lengths of flow channels from the cleaning medium spray orifices to the cleaning medium inlet are equal

Methodology Applied
Scientific EffectFluid spray: Fluid Spray

Implementation Method 2

a collection bin with a filtering plate for separating waste

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS12256885B2Cleaning apparatus
Publication Date: 2025.03.25 TIANKE INTELLIGENT TECH CO LTD
  • US12256885B2 patent drawing
  • US12256885B2 patent drawing
  • US12256885B2 patent drawing

AI summary

Provided are a vacuum head, a collection bin, a cleaning tray, a filter assembly, and a cleaning apparatus. The cleaning apparatus includes: a housing, a rolling brush, and a cleaning assembly, where the cleaning assembly includes a cleaning medium inlet and a plurality of cleaning medium spray orifices; the plurality of cleaning medium spray orifices face the rolling brush, and lengths of flow channels from various cleaning medium spray orifices to the cleaning medium inlet are equal. According to the present disclosure, a cleaning medium may be sprayed to a rolling brush surface uniformly, so that the rolling brush may be cleaned completely, thereby improving the cleaning efficiency and the cleanliness of the rolling brush.