Rolling Contact Arm Unit for Adjustable Stiffness in Surgical Robots

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current minimally invasive surgical manipulators face challenges in controlling flexibility and stiffness, particularly when navigating curved internal organs and applying loads during single port surgery or Natural Orifice Translumenal Endoscopic Surgery (NOTES), as they lack adjustable stiffness and are prone to slippage during movement.

Innovation Solution

A robot arm unit with a series of links that come into rolling contact via specific surface features and wires, allowing adjustable stiffness through tension adjustment, and an anti-slip mechanism to prevent slippage, enabling flexible movement and load endurance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the surgical manipulator is designed for movement through ports, then it can perform minimally invasive surgery, but it becomes difficult to control and lacks flexibility for curved internal organs

Engineering Contradiction:
Improveflexibility for curved internal organsVSAvoidcontrol difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The arm unit employs a dynamic structure where links can transition between rolling contact and sliding contact modes. The rolling contact portions enable flexible navigation through curved internal organs, while the controlled transition to sliding contact provides stability and ease of control during surgical operations. This dynamic adaptation resolves the contradiction between flexibility and controllability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The arm unit is divided into multiple links connected by joints, allowing independent control of each segment. This segmentation enables the manipulator to navigate curved paths while maintaining overall controllability through coordinated movement of individual links, addressing both flexibility and ease of operation requirements.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the arm requires flexibility to pass along curved internal organs, then it can navigate complex anatomy, but it lacks stiffness to endure loads applied to surgical parts

Engineering Contradiction:
Improveflexibility for curved pathsVSAvoidload endurance
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The arm unit dynamically adjusts its mechanical properties through rolling contact between links. During navigation through curved internal organs, the rolling contact provides flexibility and adaptability. When load bearing is required during surgical operations, the same rolling contact mechanism provides increased stiffness and load endurance, eliminating the need to compromise between flexibility and strength.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The arm unit changes its physical parameters (stiffness, flexibility) through the rolling contact mechanism between links. By adjusting the contact conditions and tension in connecting wires, the arm can transition between flexible states for navigation and stiff states for load bearing, resolving the contradiction between adaptability and strength.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the arm unit uses rolling contact between links, then it achieves flexibility and adjustable stiffness, but it may experience slippage during movement

Engineering Contradiction:
Improveflexibility and stiffness adjustmentVSAvoidslip resistance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The arm unit employs a dynamic contact mechanism that transitions between rolling and sliding modes. The rolling contact provides flexibility and stiffness adjustment, while the controlled transition to sliding contact prevents slippage. This dynamic adaptation ensures both the desired flexibility and reliable slip resistance during surgical operations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rolling contact portions act as intermediaries between links, providing a controlled interface that enables flexibility while preventing slippage. The geometric design of these contact surfaces ensures proper rolling motion and prevents unintended sliding, resolving the contradiction between adaptability and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides an arm unit with adjustable stiffness, enhancing flexibility for navigating curved organs and increasing stiffness for load endurance, thereby improving the efficiency and precision of minimally invasive surgical procedures.

Implementation Method 1

a plurality of wires penetrating the plurality of links to connect the links to one another

Methodology Applied
Scientific EffectTension: Tension

Implementation Method 2

a plurality of links to come into rolling contact with one another via at least two regions thereof

Methodology Applied
Scientific EffectRolling contact: Friction

Data Source

PatentEP2666434B1Arm unit and robot having the same
Publication Date: 2018.12.05 SAMSUNG ELECTRONICS CO LTD
  • EP2666434B1 patent drawingFigure 1
  • EP2666434B1 patent drawingFigure 2
  • EP2666434B1 patent drawingFigure 3

AI summary

An arm unit having an improved configuration to simply change stiffness according to varying situations and a robot having the same are provided. The robot includes an arm unit, and a drive unit to drive the arm unit. The arm unit includes a plurality of links to come into rolling contact with one another via at least two regions thereof, and a plurality of wires penetrating the plurality of links to connect the links to one another.