Rolling Piston Ring Structure for Low-Friction Cylinder Sealing

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Solution Overview

Problem

Internal combustion engines experience significant energy loss due to friction, with sliding friction between the piston ring and cylinder accounting for 55%-65% of total friction, leading to inefficiency and reduced power output.

Innovation Solution

A rolling piston ring system comprising connected balls or columns with elastic layers and recesses on the piston and cylinder, allowing for thermal expansion and contraction while reducing friction through rolling contact, thereby converting sliding friction into rolling friction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If sliding friction between piston ring and cylinder is used, then sealing function is maintained, but energy loss is high (55%-65% of total friction)

Engineering Contradiction:
Improveenergy loss due to frictionVSAvoidsealing function
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent replaces the conventional sliding friction mechanism with a rolling friction mechanism by introducing rolling elements (balls or rollers) between the piston ring and cylinder wall. This substitution transforms the sliding contact into rolling contact, reducing friction coefficients from typically 0.1-0.5 to 0.001-0.01, thereby dramatically reducing energy loss while maintaining sealing through the rolling elements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental friction parameter from sliding to rolling by modifying the contact mechanism. The piston ring is equipped with rolling elements that change the nature of interaction with the cylinder wall, transforming high-friction sliding contact into low-friction rolling contact, thus reducing energy loss while preserving sealing capability.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If rolling elements are introduced to reduce friction, then energy efficiency improves, but sealing reliability during thermal expansion and contraction deteriorates

Engineering Contradiction:
Improveengine efficiencyVSAvoidsealing during thermal expansion
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent makes the piston ring structure dynamic by incorporating rolling elements that can move and adjust their position. The rolling elements are free to rotate and reposition themselves, allowing the sealing structure to dynamically adapt to thermal expansion and contraction of the piston and cylinder, thereby maintaining sealing reliability under varying temperature conditions while preserving the low-friction rolling contact.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rolling elements serve dual functions automatically: they provide low-friction rolling contact for energy efficiency while simultaneously adapting their position and orientation to maintain sealing during thermal cycles. The structure self-adjusts without external intervention, with the rolling elements naturally accommodating expansion and contraction through their rotational and positional freedom.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces friction, enhancing engine efficiency by more than 5%, extending the warranty period, and increasing service life by minimizing wear and tear.

Implementation Method 1

both the balls and the columns are extendable, and/or a recess on the piston for installing the rolling piston ring is extendable and a slide on the cylinder for installing the rolling piston ring is extendable

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 2

The friction between the piston ring and the cylinder conventionally installed on the piston is sliding friction. It is known that the rolling friction is much smaller than the sliding friction

Methodology Applied
Scientific EffectRolling friction: Friction

Data Source

PatentUS10962114B2Rolling piston ring, piston and cylinder
Publication Date: 2021.03.30 LI ZHONGFU
  • US10962114B2 patent drawing
  • US10962114B2 patent drawing
  • US10962114B2 patent drawing

AI summary

A rolling piston installed between a piston and a cylinder includes: a plurality of balls, wherein the balls are connected end to end to form the rolling piston ring, and a quantity of the balls is no less than three; or comprising: a plurality of columns, wherein the columns are connected end to end to form the rolling piston ring, and a quantity of the balls is no less than three; or comprising: balls and columns, wherein the balls and the columns are connected end to end to form the rolling piston ring, and a total quantity of the balls and the columns is no less than three; wherein both the balls and the columns are extendable, and/or a recess on the piston for installing the rolling piston ring is extendable and a slide on the cylinder for installing the rolling piston ring is extendable.