Rolling Rib Mirror Support for Low-Deflection Solar Trough Frames
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Solution Overview
Problem
Current solar trough systems face challenges in minimizing deflections and loads on pivot points, leading to reduced efficiency and increased material costs due to the need for stronger truss structures to handle wind and weight loads.
Innovation Solution
The 'Rolling Rib' support system, which includes a rib attached to the frame that moves along rollers, distributes loads more evenly by breaking the span into smaller sections, reducing deflections and enhancing mechanical and optical performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If traditional elevated pivot points with bearings are used at each end of the frame, then the frame can support the weight and wind loads, but the pivot points experience high loads and deflections that reduce efficiency
Solution Approach 1:
The patent divides the frame into multiple segments by introducing additional support points along the span. Instead of relying solely on two end pivot points, the frame is segmented into smaller sections supported by intermediate rollers, reducing the load on each pivot point and minimizing deflections that would affect optical alignment.
Solution Approach 2:
The patent transitions from a traditional two-point support system (at the ends) to a multi-point support system by adding intermediate support points along the span. This dimensional change in the support structure distributes loads more effectively and reduces deflections without compromising load-bearing capacity.
2Strength
If larger footings and stronger truss structures are used to handle wind and weight loads, then the frame can support higher loads, but material costs increase
Solution Approach 1:
By segmenting the frame into smaller sections with intermediate support points, the patent reduces the span length that each truss section must support. This allows for the use of lighter, less expensive materials while maintaining adequate load-bearing capacity, as each segment only needs to handle a portion of the total load.
Solution Approach 2:
The patent introduces intermediate roller supports as mediators between the frame and the ground. These rollers act as additional support points that share the load, allowing the truss structure to be lighter while still handling wind and weight loads effectively.
3Device complexity
If the frame span is increased to reduce the number of support points, then the structure becomes simpler, but deflections increase and reduce efficiency
Solution Approach 1:
The patent segments the frame span into smaller sections by adding intermediate support points. This segmentation controls deflections in each section while keeping the overall structure relatively simple, as the segments can use standardized components.
Solution Approach 2:
The patent applies different support characteristics at different locations along the frame. Intermediate support points provide localized support where deflections would be greatest, allowing the structure to maintain simplicity while achieving precise deflection control where needed.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The 'Rolling Rib' design effectively reduces loads and deflections, leading to improved solar conversion efficiency and reduced material costs by distributing loads through additional structural members, thereby enhancing the structural integrity and operational performance of solar trough systems.
Implementation Method 1
a roller assembly (18) engaged with the rib (16) along which the rib (16) moves
Data Source
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AI summary
A support system for holding solar mirrors of a solar trough system includes a frame for supporting the mirrors. The system includes a rib attached to the frame. The system includes at least a first roller engaged with the rib along which the rib moves as the frame moves. A method for moving a frame supporting solar mirrors of a solar trough system includes the steps of moving the frame on a roller guided by a rib engaged with the roller and attached to the frame bottom to a first position. There is the step of moving the frame on the roller guided by the rib engaged with the roller and attached to the frame bottom to a second position. A roller for engaging with a rib attached to a frame that holds mirrors of a solar trough system. An apparatus for cleaning solar mirrors on a frame of a solar trough system. A method for cleaning mirrors on a framework of a solar trough system. A rib for a frame that holds solar mirrors of a solar trough system which engages with a roller. A support system for mirrors of a solar trough system.