Vehicle Roof Brace Support Beam for Dent Repair Stabilization
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Solution Overview
Problem
Vehicle roof repairs, such as dent removal after a hailstorm, often result in the roof brace becoming dislodged or damaged due to the exertion of force required to restore the roof to its original form, necessitating a solution to stabilize the roof brace during repairs.
Innovation Solution
A vehicle roof brace support apparatus featuring a support beam with adjustable fasteners and jacks that suspend and stabilize the roof brace, allowing for secure engagement and adjustment to accommodate various repair scenarios.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If force is exerted on the inside of the vehicle roof to restore dented portions, then the roof panel can be restored to its original form, but the roof brace may become dislodged or damaged
Solution Approach 1:
A support beam is introduced as an intermediary element between the roof brace and the repair tools. The support beam couples to the vehicle roof or frame and positions itself below the roof brace, providing a stable reference point that prevents the brace from dislodging during dent repair operations
Solution Approach 2:
The support beam is installed and positioned before the actual dent repair process begins. This preliminary setup ensures that the roof brace is stabilized in advance, preventing damage during the subsequent forceful restoration operations
2Productivity
If the roof brace is used as a fulcrum point to push or pry dents, then dent repair can be performed, but the roof brace may become bent or damaged
Solution Approach 1:
The support beam serves as a mediator that replaces the roof brace as the fulcrum point for repair operations. By coupling the support beam to the vehicle structure and positioning it below the brace, the brace is relieved of the mechanical stress that would otherwise cause bending or damage
Solution Approach 2:
The support beam is designed to be self-supporting, coupling to the vehicle roof or frame to provide its own stable base. This eliminates the need for the roof brace to serve as the structural support for repair operations
Data Source
AI summary
A vehicle roof brace support apparatus includes a support beam with at least two fasteners located on opposite ends of the support beam. The fasteners are configured to couple the support beam to a vehicle roof or vehicle frame so that the support beam is suspended below a roof brace of the vehicle roof. The vehicle roof brace support apparatus further includes a plurality of jacks coupled to the support beam and configured to engage the roof brace in order to stabilize the roof brace when the vehicle roof is being repaired.