Roof Material Storage Bracket With Rotatable Arm And Daisy Chain

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Solution Overview

Problem

There is a need for an effective roofing material storage system that can temporarily store materials like roofing shingles, photovoltaic shingles, and photovoltaic modules on roof decks, which requires a secure and space-efficient solution to manage these materials during installation.

Innovation Solution

A system of storage brackets with a base plate, head, and rotatable arm is installed on the roof deck, allowing for the secure positioning and storage of roofing materials, with the arm movable between closed and open positions to accommodate different types of roofing materials, and the brackets can connect in a 'daisy chain' manner for increased capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If storage brackets are designed to be secure and stable on roof decks, then reliability is improved, but device complexity increases due to the need for multiple components (base plate, head, arm, receptacle)

Engineering Contradiction:
Improvesecurity of storageVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The storage bracket is divided into multiple functional segments: a base plate for mounting, a head for connection, an arm for support, and a receptacle for material storage. This segmentation allows each component to perform its specific function optimally while maintaining overall reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The storage brackets are designed to connect in a nested or linked configuration where the receptacle of one bracket receives the head of another bracket. This nesting approach creates a modular system that enhances security through interconnected support while managing complexity through standardized connection interfaces.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If storage brackets use a rotatable arm design to accommodate different roofing materials, then adaptability is improved, but device complexity increases due to the movable mechanism

Engineering Contradiction:
Improvematerial accommodationVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The arm is designed to be rotatable relative to the base plate, allowing it to move between a stored position (juxtaposed with the base plate) and an extended position (distal from the base plate). This dynamic capability enables the bracket to accommodate various roofing material sizes and shapes while maintaining structural integrity through a simple rotational joint.

Inventive Principle:
Principle #15Dynamics

3Quantity of substance

If multiple storage brackets are connected in a daisy chain configuration to increase storage capacity, then quantity of substance stored is improved, but device complexity increases due to multiple connection points

Engineering Contradiction:
Improvestorage capacityVSAvoidconnection system complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The head and receptacle are designed as universal connection interfaces that can receive and support adjacent brackets in a daisy chain configuration. This universal design allows any bracket to connect to multiple neighbors, increasing storage capacity through modular expansion while managing complexity through standardized, repeatable connection geometry.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11732490B2Roof material storage bracket
Publication Date: 2023.08.22 GAF ENERGY LLC
  • US11732490B2 patent drawing
  • US11732490B2 patent drawing
  • US11732490B2 patent drawing

AI summary

A system includes a plurality of storage brackets installed on a roof deck, each including a base plate, an arm and optionally a head and a receptacle. The arm is optionally rotatable. The receptacle of one of a first pair of storage brackets is configured to receive the head of another of the first pair of storage brackets. The receptacle of one of a second pair of storage brackets is configured to receive the head of another of the second pair of storage brackets. The first and second pairs of storage brackets are spaced apart from one another. The brackets are configured to receive at least one roofing material, which is positioned on the base plate of at least one of the first pair of brackets and at least one of the second pair of brackets.