Roof Edge Intake Vent Baffle Layout for Water Exclusion

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Solution Overview

Problem

Existing roof edge intake vents do not effectively allow airflow while excluding water, and are often costly and difficult to install, leading to issues like condensation and ice blockages in attics.

Innovation Solution

A roof edge intake vent design featuring a base sheet member with upper and lower mounting structures, vent openings, and baffles to facilitate airflow while preventing water entry, using nail structures for secure installation and optional weep holes for moisture drainage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing roof edge intake vents are used, then airflow can be achieved, but water exclusion is ineffective and installation is costly and difficult

Engineering Contradiction:
Improvewater exclusion effectivenessVSAvoidinstallation difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The vent is divided into two separate members: a base sheet member that provides structural support and weather protection, and a top cover member that contains the vent opening and baffles. This segmentation allows each component to be optimized independently and simplifies installation by enabling separate handling and positioning of the components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A baffle structure serves as an intermediary element between the vent opening and the attic space. The baffle extends into the attic to intercept and redirect water droplets, preventing them from entering through the vent opening while allowing air to pass through. This intermediary structure effectively excludes water without blocking airflow.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If complex vent structures are used to exclude water, then water protection improves, but manufacturing cost and installation complexity increase

Engineering Contradiction:
Improvewater exclusion effectivenessVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The base sheet member and top cover member are constructed from thin, flexible materials such as metal or plastic sheets. These thin-film structures provide effective water exclusion through their geometric configuration and baffle design rather than through complex multi-layer construction, significantly reducing manufacturing costs while maintaining reliability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The vent structure uses simple, inexpensive materials and design elements that can be easily manufactured and replaced if needed. The basic sheet member with integrated baffles eliminates the need for expensive complex assemblies, making the overall system cost-effective both in manufacturing and potential replacement.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If adequate attic ventilation is not provided, then condensation and ice blockages occur, but adding ventilation increases complexity and cost

Engineering Contradiction:
Improvecondensation preventionVSAvoidventilation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The vent structure provides passive ventilation that relies on natural convection and pressure differentials between the attic and exterior environment. Air flows through the vent opening and baffle structure without requiring motors, fans, or complex control systems. The weep holes provide automatic drainage capability without mechanical components, allowing the system to serve itself and eliminate condensation and ice blockage risks through simple physical principles.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11746531B1Roof edge intake vent
Publication Date: 2023.09.05 ROSS MFG LLC
  • US11746531B1 patent drawing
  • US11746531B1 patent drawing
  • US11746531B1 patent drawing

AI summary

A roof edge intake vent has a base sheet member that rests over a roof opening and includes an upper edge having an upper mounting structure, and a lower edge has a lower mounting structure, for mounting a the top cover member thereupon. At least one vent opening is generally proximal the upper edge to allow airflow from the roof opening through the base sheet member. A plurality of first nail structures are adjacent the upper edge of the base sheet member, and a first baffle extends upwardly beside the vent opening opposite the first nail structures. A plurality of second nail structures are opposite the first baffle. A grill baffling extends laterally along the length of the top cover member adjacent the lower edge, and a second baffle extends downwardly adjacent the grill baffling and laterally the length of the top cover member.