Roof Lock Device Regulating Portion Prevents Forward Movement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing roof lock devices for vehicles are unreliable in maintaining the locked state during collisions or sudden forces, as the hook member can inadvertently move forward, leading to an unlocked state.

Innovation Solution

A roof lock device with a rotator and link member configuration that includes specific angular positions and a regulating portion to prevent forward movement of the hook member, utilizing a contact position detector to stop the motor when the rotator reaches a certain position, ensuring the hook member remains locked.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the hook member and link member are positioned rearward to lock the roof member, then the locking reliability is improved, but the vulnerability to forward movement during collision increases

Engineering Contradiction:
Improvelocking reliabilityVSAvoidforward movement during collision
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary anti-action by designing the rotator's second angular position to be shifted from the reference angular position in the second rotation direction. This pre-positioning creates a buffer zone that prevents the hook member from moving forward during collision, as the rotator cannot rotate further in the second rotation direction from the second angular position due to the regulating portion.

Inventive Principle:
Principle #9Preliminary anti-action

2Ease of operation

If the rotator is allowed to rotate freely between angular positions, then the ease of operation is improved, but the stability of the locked state deteriorates

Engineering Contradiction:
Improveoperation flexibilityVSAvoidlocked state stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by defining specific angular positions for the rotator: the first angular position shifted by angle θ1 in the first rotation direction, and the second angular position shifted by angle θ2 in the second rotation direction. These angular parameter constraints ensure the rotator can rotate freely within the allowed range for operation, but cannot exceed the second angular position, thereby maintaining locked state stability.

Inventive Principle:
Principle #35Parameter changes

3Strength

If the hook member is positioned at the rearmost position for locking, then the strength of the lock is improved, but the susceptibility to unintended unlocking increases

Engineering Contradiction:
Improvelocking strengthVSAvoidresistance to unintended unlocking
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-positioning the rotator at the second angular position, which is shifted from the reference angular position in the second rotation direction. This preliminary positioning ensures that even if a forward force is applied to the hook member, the rotator cannot rotate further in the second rotation direction, preventing unintended unlocking and maintaining locking strength.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11279214B2Roof lock device
Publication Date: 2022.03.22 WEBASTO JAPAN CO LTD
  • US11279214B2 patent drawing
  • US11279214B2 patent drawing
  • US11279214B2 patent drawing

AI summary

In a driver, supposing that an angular position of the rotator in a state where a coupler coupling a link member and the rotator together is located at a rearmost position is regarded as a reference angular position, a first angular position is an angular position where the rotator is shifted from the reference angular position in a first rotation direction by an angle θ1, and a second angular position is an angular position where the rotator is shifted from the reference angular position in a second direction opposite to the first rotation direction by an angle θ2 smaller than the angle θ1. The driver has a regulating portion which does not allow the rotator to rotate in the second rotation direction from the second angular position.