Vehicle Roof Motor Sensor Reset for Hysteresis Drift Prevention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vehicle roof assembly motor control systems face issues with position drift due to hysteresis in magnetic sensors, leading to unreliable output when power is cycled, causing uncontrolled bouncing and potential recalibration needs.

Innovation Solution

Implementing a sensor power-down sequence that resets the sensor by switching it off and on, detecting and storing the output, and a power-up sequence that compares stored and actual outputs to determine changes, thereby preventing position drift and ensuring reliable position determination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If magnetic sensors with hysteresis are used to detect motor rotation, then signal bouncing is prevented, but position drift occurs when power is cycled due to unreliable initial output

Engineering Contradiction:
Improvesignal stabilityVSAvoidposition accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by performing a sensor reset sequence before normal operation begins. The control circuitry switches the sensor off and then on again to establish a known initial state, ensuring reliable position detection from startup without drift caused by hysteresis effects

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If the sensor remains continuously powered to maintain reliable output, then position tracking is accurate, but energy consumption increases

Engineering Contradiction:
Improveposition accuracyVSAvoidsensor power consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic action by cycling the sensor off during periods when position information is already known and stored. The sensor is only powered on when needed to update position data, creating a periodic on-off pattern that reduces energy consumption while maintaining measurement accuracy when required

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The control circuitry serves itself by storing position information in memory and using this stored data during periods when the sensor is powered off. The system maintains operational capability through self-service using previously acquired position data, eliminating the need for continuous sensor power

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution stabilizes sensor output, reducing position drift and eliminating the need for frequent recalibration, ensuring accurate position tracking and reliable operation of the vehicle roof assembly.

Implementation Method 1

two magnetic sensors, like two Hall sensors, adjacent to the motor such that the magnetic sensors are arranged relative to the motor such that they are able to detect a rotation of a magnetic motor part

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Implementation Method 2

The magnetic sensors, in particular the Hall sensors, may advantageously have a hysteresis to prevent a bouncing signal

Methodology Applied
Scientific EffectHysteresis: Hysteresis

Data Source

PatentUS12110728B2Method and motor control system for use in a vehicle roof assembly
Publication Date: 2024.10.08 INALFA ROOF SYST GROUP
  • US12110728B2 patent drawing
  • US12110728B2 patent drawing
  • US12110728B2 patent drawing

AI summary

A vehicle roof assembly comprises an electronic control circuitry and at least one sensor operatively coupled to the electronic control circuitry. An output of the sensor exhibits hysteresis. A method of operating the vehicle roof assembly comprises performing a sensor power-down sequence. The sensor power-down sequence of steps comprises switching off the sensor; switching on the sensor; detecting the output of the sensor; storing the output of the sensor in a memory; and switching off the sensor. The method prevents inadvertent position drift due to hysteresis effects during a power toggle.