Vehicle Roof Ring Reinforcement for Large Glass Body Rigidity

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Solution Overview

Problem

The existing vehicle body designs for purpose-built vehicles with large-area roof glass lack overall rigidity due to insufficient installation space for lateral roof rails, compromising the structural integrity of the vehicle body.

Innovation Solution

A vehicle roof structure featuring a ring reinforcement member connected to side structures, main roof rail members, sub-roof rail members, and door supporting pillars, which provide enhanced rigidity by distributing loads across the vehicle body, ensuring robustness and frame stability even with large-area roof glass installations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a large-area roof glass is installed to provide an open feeling and spacious interior, then the interior space and user experience are improved, but the overall rigidity of the vehicle body deteriorates due to insufficient installation space for lateral roof rails

Engineering Contradiction:
Improveroof glass areaVSAvoidvehicle body rigidity
Core Design Contradiction:
Area of stationary objectVSStrength

Solution Approach 1:

The lateral roof rail is divided into multiple segments: a first lateral roof rail connected to the front pillar, a second lateral roof rail connected to the rear pillar, and a third lateral roof rail connecting the first and second rails. This segmentation allows the roof structure to maintain rigidity across large glass areas by creating multiple load paths and support points, preventing the entire roof from becoming a single weak point.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The roof structure extends in multiple dimensions by adding lateral roof rails that span across the vehicle width, connecting front and rear pillars. This creates a three-dimensional reinforcement network rather than relying solely on the perimeter ring reinforcement, distributing stresses across multiple planes and maintaining rigidity even with large glass panels between support points.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If a ring reinforcement member is used to support large-area roof glass, then the glass installation is enabled, but the installation space for lateral roof rails becomes insufficient, compromising frame rigidity

Engineering Contradiction:
Improveroof glass installation capabilityVSAvoidframe rigidity
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The reinforcement structure is segmented into a ring reinforcement member for glass support and separate lateral roof rail segments for structural rigidity. The lateral roof rails are positioned at specific locations (front pillar, rear pillar, and connecting position) rather than forming a continuous ring, allowing the structure to maintain rigidity while accommodating large glass panels without requiring a complete ring reinforcement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The third lateral roof rail acts as an intermediary element connecting the first and second lateral roof rails. This intermediate rail provides additional support points and load distribution paths between the front and rear pillars, enabling the structure to support large glass areas while maintaining frame rigidity through distributed reinforcement rather than a continuous ring.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of stationary object

If the vehicle body is designed in a one-box configuration for autonomous mobility, then the interior space and customization capability are improved, but the structural rigidity deteriorates due to the simplified body structure

Engineering Contradiction:
Improveinterior spaceVSAvoidvehicle body rigidity
Core Design Contradiction:
Volume of stationary objectVSStrength

Solution Approach 1:

The one-box vehicle body is reinforced with segmented lateral roof rails that divide the large roof surface into multiple smaller supported areas. Instead of relying on a single continuous reinforcement structure, the roof is divided into sections supported by rails at the front pillar, rear pillar, and intermediate positions, maintaining rigidity across the simplified one-box structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reinforcement strategy moves from a two-dimensional perimeter ring reinforcement to a three-dimensional network of lateral rails spanning across the vehicle width at multiple longitudinal positions. This adds vertical and lateral dimensionality to the reinforcement, creating a more rigid spatial framework that supports the one-box design's large interior volume while maintaining structural integrity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12258070B2Roof body structure for vehicle
Publication Date: 2025.03.25 HYUNDAI MOTOR CO LTD
  • US12258070B2 patent drawing
  • US12258070B2 patent drawing
  • US12258070B2 patent drawing

AI summary

An embodiment vehicle roof structure mountable on side structures respectively provided at both sides of a vehicle body along a vehicle width direction, the vehicle roof structure includes a ring reinforcement member disposed between the side structures and a plurality of main roof rail members connected to the ring reinforcement member and connected to respective front pillars and rear pillars of the side structures.