Roof Tile PV Support Structure for High-Ridge Mounting

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Solution Overview

Problem

Existing solutions for installing photovoltaic panels on existing roofs often require structural reinforcements or removal of tiles, leading to high costs and inefficient energy generation due to suboptimal panel positioning.

Innovation Solution

A support structure made of sustainable polymer with antioxidant, fire-resistant, and UV-resistant additives, designed to attach photovoltaic panels to the high portion of existing roof tiles, featuring male and female fittings and expansion joints for easy installation and optimal angle positioning, allowing for efficient energy capture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If structural reinforcements or additional structures are used to support photovoltaic panels on existing roofs, then the panels can be securely installed, but the installation cost increases and the complexity of the system increases

Engineering Contradiction:
Improvesecure installationVSAvoidadditional structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary polymeric base that sits between the existing roof tiles and the photovoltaic panels. This base provides a stable mounting surface without requiring structural modifications to the roof, thereby securing the panels while avoiding complex additional structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The polymeric base is designed to replicate the shape and characteristics of the existing roof tiles, creating a complementary fitting that distributes the load across multiple tiles. This copying approach allows secure panel installation by mimicking the roof's existing geometry rather than imposing a complex structural framework.

Inventive Principle:
Principle #26Copying

2Adaptability or versatility

If photovoltaic tiles with built-in panels are used, then the panels can be integrated into the roof, but the existing roof must be removed which increases installation cost

Engineering Contradiction:
Improveintegration with roofVSAvoidinstallation cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The system is segmented into separate functional components: the existing roof structure remains intact, the polymeric base is installed independently on the roof surface, and the photovoltaic panels are mounted on the base. This segmentation allows integration of PV panels without removing or replacing the existing roof tiles.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of integrating panels directly into the roof tiles (as in traditional PV tiles), the invention inverts the approach by placing a polymeric base on top of the existing tiles and mounting the panels on the base. This reversal eliminates the need to remove the existing roof while achieving integration.

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of operation

If photovoltaic panels are installed on the low ridges of tiles, then installation is simplified, but the angle of incidence for solar rays is suboptimal reducing energy generation efficiency

Engineering Contradiction:
Improveinstallation simplicityVSAvoidenergy generation efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The polymeric base is designed with adaptive geometry that allows it to conform to the high ridges of the tiles. This dynamic shaping enables the panels to be positioned at the optimal angle for solar capture while maintaining simple installation through the flexible polymeric mounting surface.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the mounting position parameter from the low ridges to the high ridges of the tiles. This parameter change optimizes the angle of incidence for solar rays, improving energy generation efficiency while the polymeric base maintains installation simplicity through its adaptable mounting mechanism.

Inventive Principle:
Principle #35Parameter changes

4Strength

If the support structure uses materials with high heat absorption, then structural strength is maintained, but heat transmission to the photovoltaic panel increases reducing efficiency

Engineering Contradiction:
Improvestructural strengthVSAvoidheat transmission
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent employs composite polymeric materials that incorporate heat-reflective additives and thermal barriers. These composite materials provide the necessary structural strength to support the photovoltaic panels while simultaneously reflecting solar radiation and reducing heat transmission to the panels, thereby maintaining energy generation efficiency.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy and durable installation of photovoltaic panels on various roof types, increasing energy efficiency by optimizing panel positioning and reducing heat transmission, while minimizing installation costs and environmental impact.

Implementation Method 1

The support is manufactured from sustainable polymer with antioxidant, fire-resistant, and UV-resistant additives, reducing the heat absorption generated by the roof tiles and transmitted to the photovoltaic panel

Methodology Applied
Scientific EffectUV resistance: Absorption (EM radiation)

Implementation Method 2

reducing the heat absorption generated by the roof tiles and transmitted to the photovoltaic panel

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

they have expansion joints that allow easy absorption of natural expansions and contractions of the roof tile due to temperature changes

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS20230421092A1Support for roof-mounted photovoltaic panel
Publication Date: 2023.12.28 CORDEIRO DE OLIVEIRA EMERSON
  • US20230421092A1 patent drawing
  • US20230421092A1 patent drawing
  • US20230421092A1 patent drawing

AI summary

The SUPPORT FOR ROOF-MOUNTED PHOTOVOLTAIC PANEL, relates to a support used for fixing a plurality of photovoltaic panels for generating solar energy directly on the tiles of an existing roof. The support is suitable for fixation on the high portion of the tile, which provides the best angle for capturing solar rays, thereby increasing energy generation efficiency. Furthermore, it is easy and practical to install, highly durable and lightweight, making it suitable for installation on the vast majority of existing roofs.