Roof Window Top Sash Module for Larger Pane Area

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Solution Overview

Problem

Existing roof windows have top sash modules that restrict the space available for the window pane, limiting the amount of light that can enter a building.

Innovation Solution

A roof window design where the top sash module is positioned outside the sash plane, allowing for a larger pane area by incorporating a top sash module with ventilation openings and a ventilation flap that does not interfere with the pane space, utilizing a pivot hinge system and secure attachment mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the top sash module is positioned within the sash plane, then ventilation functionality is provided, but the pane area is reduced and light admitting capability is limited

Engineering Contradiction:
Improvepane areaVSAvoidventilation functionality
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The top sash module is repositioned from the traditional in-plane configuration to an out-of-plane position, extending beyond the sash plane at the top of the window. This dimensional relocation allows the module to perform ventilation functions without occupying space within the sash plane, thereby maximizing the pane area while maintaining operational functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the top sash module is positioned outside the sash plane, then pane area is maximized, but structural complexity increases

Engineering Contradiction:
Improvepane areaVSAvoidstructural complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The top sash module is designed to nest within the frame structure when not in use, and can be positioned outside the sash plane when ventilation is required. This nesting capability allows the system to maintain a compact form factor while providing the option for out-of-plane positioning, thereby maximizing pane area without permanently increasing structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Loss of substance

If the top sash module is repositioned to increase light admitting area, then material usage is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvematerial usageVSAvoidmanufacturing precision
Core Design Contradiction:
Loss of substanceVSManufacturing precision

Solution Approach 1:

The window assembly is segmented into distinct functional modules: the frame, the sash, and the top sash module. This segmentation allows each component to be manufactured and positioned independently, with the top sash module specifically designed to be positioned outside the sash plane. The modular approach reduces overall material usage while managing manufacturing precision requirements through standardized connection interfaces.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP2751355B2A roof window with a top sash module
Publication Date: 2018.11.21 VKR HOLDING AS
  • EP2751355B2 patent drawingFigure 1~2
  • EP2751355B2 patent drawingFigure 3
  • EP2751355B2 patent drawingFigure 4

AI summary

The roof window (1) has a frame (2) defining a frame plane, and a sash (3) having a top member (9), a bottom member (10) and two side members (11, 2) defining a sash plane. The sash (3) has an opening for a pane (4) and an outer surface opposite said opening, the window (1) further comprising in connection with said sash top member (9) a top sash module (411) with a first side (412), a second side (415) opposite to and extending substantially parallel with said first side (411), a third side (413) and a fourth side (414) 10 opposite to and extending substantially parallel with said third side (413), said third and fourth sides (413, 414) extending substantially perpendicular to and connecting said first and second sides (412, 415), wherein said top sash module (411) is connected to said top sash member (9) and/or said side sash members (11, 12) in such a way that said top sash module (411) is arranged at the outer surface of said sash (3).