Roofing Article With Interconnected Channels For Attic Temperature Control

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Solution Overview

Problem

Building roofs absorb significant solar energy, leading to high attic temperatures and increased cooling costs, especially in warm climates, as existing roofing materials do not effectively manage airflow and heat transfer.

Innovation Solution

A roofing article with an airflow path system that includes interconnected channels and orifices to direct outside air into the attic space, utilizing radiant barriers and intumescent materials to regulate temperature and facilitate ventilation, while maintaining mixed air within the system to heat the roof or releasing air to cool it, depending on climate needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional roofing materials are used, then the roof structure is simple and easy to manufacture, but the attic temperature becomes excessively high due to solar energy absorption, increasing cooling energy costs

Engineering Contradiction:
Improveattic temperatureVSAvoidcooling energy cost
Core Design Contradiction:
TemperatureVSUse of energy by stationary object

Solution Approach 1:

The roofing article is divided into multiple functional layers including an upper channel, lower channel, radiant barrier layer, and insulation layer. Each layer performs a specific function in managing heat transfer and airflow, collectively reducing attic temperature and cooling energy requirements

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A radiant barrier layer is positioned between the upper and lower channels to intercept and reflect thermal radiation. This intermediary layer prevents direct heat transfer from the hot upper channel to the attic space, effectively reducing attic temperature without requiring active cooling

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If a complex airflow management system with multiple channels and orifices is implemented, then attic temperature can be effectively managed, but the device complexity increases

Engineering Contradiction:
Improveattic temperatureVSAvoidroofing article structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

Multiple functional elements (air channels, radiant barrier, insulation, connection members) are merged into a single integrated roofing article that installs as one unit. This combines complex temperature management functions into a unified structure that simplifies installation while maintaining effective thermal control

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The roofing article performs multiple functions simultaneously: the upper channel provides ventilation, the lower channel distributes air, the radiant barrier reflects heat, and the insulation reduces conductive heat transfer. This multi-functionality achieves effective temperature management without requiring separate systems for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If airflow channels are created in the roofing article, then ventilation and temperature control are improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveventilation efficiencyVSAvoidroofing article production
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The air channels, orifices, and internal structures are pre-formed during the manufacturing process rather than requiring field installation. The upper and lower channels are created as integral parts of the roofing article, eliminating the need for complex on-site assembly and simplifying installation while maintaining effective ventilation

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces energy costs by managing attic temperatures, either heating the roof to melt snow in colder climates or cooling it in warmer climates, thereby optimizing energy efficiency and roof conditions.

Implementation Method 1

a first channel defined within an upper portion of the body having an inlet through which outside air can enter the first channel, and a second channel defined in a lower portion of the body... such that the outside air can enter the second channel through the orifice

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

utilizing radiant barriers and intumescent materials to regulate temperature and facilitate ventilation, while maintaining mixed air within the system to heat the roof or releasing air to cool it

Methodology Applied
Scientific EffectThermal Radiation: Thermal Radiation

Data Source

PatentUS9945127B2Above-deck roof venting article, system and methods
Publication Date: 2018.04.17 3M INNOVATIVE PROPERTIES CO
  • US9945127B2 patent drawing
  • US9945127B2 patent drawing
  • US9945127B2 patent drawing

AI summary

A roofing article having a body, a first channel defined within an upper portion of said body having an inlet through which outside air can enter the first channel, and a second channel defined in a lower portion of said body. A sheet separates the second channel from the first channel. The second channel is operably connected to the first channel through an orifice in the sheet such that the outside air can enter the second channel through the orifice.