Single Layer Roofing Material Color Gradient Depth Illusion

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Solution Overview

Problem

Asphalt roofing materials lack the aesthetic appeal of wood shingles due to their relative flatness, despite advancements in creating the illusion of thickness, as they fail to replicate the pleasing layered look and depth perception of wood shingles effectively.

Innovation Solution

A single layer roofing material with a color gradient or gradation on the headlap portion, featuring tabs or dragon teeth with alternating uniform and gradient-colored striations, creating the illusion of depth or thickness when installed, using self-sealing adhesive strips and mineral granules for protection and color, and potentially incorporating transition stripes for enhanced contrast.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single layer roofing material is used, then manufacturing cost and ease of installation are improved, but the aesthetic appearance and illusion of thickness deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidillusion of thickness
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The patent applies color gradients and striations to the single layer roofing material to create the visual illusion of thickness. By varying the color intensity and patterns across different regions of the shingle, the flat surface appears to have depth and dimension, mimicking the appearance of traditional laminated shingles without requiring multiple physical layers.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent copies the visual appearance characteristics of wood shingles and laminated asphalt shingles by incorporating color gradients, striations, and textural variations on a single layer. This allows the simplified single layer construction to replicate the aesthetic qualities of more complex multi-layer designs.

Inventive Principle:
Principle #26Copying

2Shape

If color gradients are applied to create depth perception, then aesthetic appearance is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedepth perceptionVSAvoidmanufacturing complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The patent utilizes variations in color parameters, striation patterns, and granule distribution to create depth perception. By controlling these visual parameters during the manufacturing process, the system achieves complex aesthetic effects through relatively simple manufacturing adjustments, such as varying granule application density or color mixing ratios across different zones of the shingle.

Inventive Principle:
Principle #35Parameter changes

3Shape

If multiple layers are used to simulate thickness, then aesthetic appearance is improved, but weight and material consumption increase

Engineering Contradiction:
Improvelayered appearanceVSAvoidmaterial consumption
Core Design Contradiction:
ShapeVSQuantity of substance

Solution Approach 1:

The patent creates a visual copy of the layered appearance through color gradients and striations on a single layer, eliminating the need for multiple physical layers. This approach maintains the desired aesthetic effect while significantly reducing material consumption and overall product weight.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

By using color variations and gradients, the patent simulates the visual effect of multiple layers without actually stacking multiple layers of material. This optical illusion technique achieves the layered appearance goal while minimizing material usage.

Inventive Principle:
Principle #32Color changes

Data Source

PatentUS9212487B2Enhanced single layer roofing material
Publication Date: 2015.12.15 ELCOR CORP
  • US9212487B2 patent drawing
  • US9212487B2 patent drawing
  • US9212487B2 patent drawing

AI summary

A single layer roofing material having a headlap portion and a tab portion wherein the headlap portion has a color-value gradient or gradation and the tab portion has tabs and openings. The tabs may have a relatively uniform color. Openings between tabs expose the color gradient of the headlap portion when a first sheet of the roofing material is installed over a second sheet on a structure. A plurality of horizontal striations may be used to establish the desired color-value gradient. An illusion of depth or thickness is created when the roofing material is applied to a structure, such as a roof deck. The amount of tone and contrast may be selected to create the desired illusion of depth or thickness. The amount of contrast may be varied depending upon the color selected for each roofing material. The number of horizontal striations and their width may also be varied to provide the desired color-value gradient. Tab color, shape and size may also be varied to enhance the illusion of depth.