Rooftop Tent Hinge Mechanism for Expanded Usable Space

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Solution Overview

Problem

Current rooftop tents are limited by their hinges to a 90-degree opening, restricting usable space and comfort without increasing the tent's footprint.

Innovation Solution

A unique hinge mechanism allowing the tent to open approximately 110 degrees, combined with a side slide and automatic internal shelves, providing increased usable space and ergonomic comfort without expanding the tent's footprint.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the tent opening angle is increased beyond 90 degrees, then the usable space and comfort are improved, but the hinge complexity increases

Engineering Contradiction:
Improveusable spaceVSAvoidhinge complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The tent structure is divided into multiple sections: a base section and a top section connected by the hinge. The top section is further segmented into a backrest portion and a canopy portion, allowing independent movement and folding. This segmentation enables the hinge to achieve greater than 90 degrees opening while maintaining structural integrity and managing complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hinge mechanism is designed to be dynamic rather than fixed, allowing the top section to rotate through angles exceeding 90 degrees. The hinge includes movable components such as rotating joints and adjustable linkages that enable the tent to transition from a closed position to an open position with enhanced usable space, adapting the structure to provide both compact storage and expanded living space.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the tent opens more than 90 degrees to provide backrest, then comfort is improved, but the structural complexity increases

Engineering Contradiction:
ImprovecomfortVSAvoidstructural complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The top section of the tent serves multiple functions: it acts as a canopy for weather protection, a backrest for occupant comfort, and a structural element for support. By designing the top section to rotate on the hinge, a single component achieves multiple purposes including providing ergonomic backrest angles and maintaining weather protection, thereby improving comfort without proportionally increasing structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The backrest functionality is achieved by utilizing the rotational dimension of the hinge mechanism. Instead of adding a separate vertical support structure, the design allows the top section to rotate into a tilted position, creating a backrest angle in the third dimension. This dimensional approach provides ergonomic comfort while maintaining structural efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of moving object

If the side slide rotates out 180 degrees, then the usable space is increased, but the mechanism complexity increases

Engineering Contradiction:
Improveusable spaceVSAvoidmechanism complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The side slide mechanism is nested within the overall tent structure, with the sliding section integrated into the side walls. When the side slide rotates 180 degrees outward, it unfolds from its nested position to expand the usable space. This nesting approach allows the mechanism to be compact during storage while providing significant space expansion when deployed, managing complexity through space-efficient integration.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The side slide is pre-configured in a folded position during storage, with all structural elements in place but compacted. When deployment is initiated, the side slide rotates outward in a predetermined motion path, automatically unfolding into its extended position. This preliminary configuration reduces the complexity of real-time adjustments during operation, as the mechanism follows a pre-planned deployment sequence.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240076897A1Truck rooftop tent.
Publication Date: 2024.03.07 WHEEL PROS LLC
  • US20240076897A1 patent drawing
  • US20240076897A1 patent drawing
  • US20240076897A1 patent drawing

AI summary

A hard-shell tent is secured to the top of a pickup truck or other suitable vehicle. The tent opens in a clamshell manner, and opens more than the standard 90 degrees, which gives this tent approximately 20% more usable space for occupants over the current designs. A unique hinge mechanism allows the tent to open approximately 110 degrees, which increases the usable area without increasing the footprint of the tent. The tent features a side slide/second folding section, and one or more internal shelves that fold into place automatically as the tent is opened.