Rope Edge Protection Mats for Abrasion and Bend Radius Control

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Solution Overview

Problem

Current rope protection devices are ineffective in preventing abrasion and do not provide sufficient versatility, load-bearing support, or visual safety indicators, compromising the safety and durability of ropes used by professionals and civilians.

Innovation Solution

A dual-layer rope protection system comprising a rope protection sheet with hanging loops and closure straps, and an edge protection mat with multi-layer construction and visual safety indicators, designed to minimize abrasion and soften the rope's bend radius, while allowing for repositioning and load-bearing functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single-layer rope protection device is used, then the device structure is simple, but the protection effectiveness against abrasion is insufficient

Engineering Contradiction:
Improveprotection effectivenessVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention uses a composite structure consisting of an inner mat made of abrasion-resistant material and an outer mat made of high-friction material. This multi-material composite approach provides both abrasion resistance and friction reduction, resolving the contradiction between protection effectiveness and structural simplicity by combining different material properties in a layered configuration.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a rigid protection device is used, then the device provides strong protection, but the device cannot conform to irregular edges and surfaces

Engineering Contradiction:
Improveprotection capabilityVSAvoidconformability to edges
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The invention employs flexible mats that can conform to irregular edges and surfaces while providing protection. The mats are made of flexible materials that can adapt to various geometries, resolving the contradiction between protection capability and adaptability by using flexible rather than rigid structures.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If a protection device without visual indicators is used, then the device structure is simple, but the user cannot detect wear or damage in time

Engineering Contradiction:
Improvesafety monitoringVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention incorporates visual indicators such as color-coded edges or patterns on the mats that change or become visible when wear or damage occurs. This allows users to detect the need for replacement or repair, resolving the contradiction between safety monitoring and structural simplicity by adding visual cues to the existing mat structure.

Inventive Principle:
Principle #32Color changes

4Adaptability or versatility

If a non-load-bearing protection device is used, then the device structure is simple, but the device cannot serve as a load-bearing support

Engineering Contradiction:
Improveload-bearing functionalityVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention designs the protection mats to serve multiple functions: they provide abrasion protection, reduce friction, and can also bear loads. The mats are constructed with sufficient structural integrity to function as both protective coverings and load-bearing supports, resolving the contradiction between versatility and structural simplicity by making the same structure serve multiple purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11219800B1Rope edge protection system
Publication Date: 2022.01.11 FJORD INC
  • US11219800B1 patent drawing
  • US11219800B1 patent drawing
  • US11219800B1 patent drawing

AI summary

A rope edge protection system having a rope protection mat and an edge protection mat in combination for the protection of rope. The rope protection mat is a generally rectangular sheet that can be secured in a sleeve-like configuration around a climbing rope and move along the rope with the user. The edge protection mat is a generally rectangular sheet with loops on each corner, but not limited to the corners, to secure the sheet in place against a building or other structure. The edge protection mat is a multi-layer sheet with a high loft layer to decrease the bend radius of the rope across a ledge. Both the rope protection mat and the edge protection mat include visual safety indicators.