Asymmetric Rope Grab Brake Plate for High Weight-Difference Falls

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Solution Overview

Problem

Existing rope grabs struggle to effectively arrest climbers with significant weight differences between them and their belayers during a fall, leading to uncontrollable falls and increased impact forces on the belayer.

Innovation Solution

A brake plate with non-circular arcs of varying radii is introduced, enhancing the lever arm mechanism to increase the wrap angle of the rope around the brake plate, thereby decoupling more force from the impact and reducing the belayer's acceleration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a circular brake plate is used in a rope grab, then the structure is simple and easy to manufacture, but the lever arm mechanism is insufficient to effectively arrest climbers with significant weight differences

Engineering Contradiction:
Improveability to arrest climberVSAvoidbrake plate structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The brake plate transitions from a circular symmetric shape to an asymmetric shape with multiple arcs of different radii. The first arc has radius R1, the second arc has radius R2 > R1, and the third arc has radius R3 < R1. This asymmetric design creates varying lever arm lengths at different positions, allowing the rope grab to generate sufficient braking force even when the climber's weight significantly exceeds the belayer's weight.

Inventive Principle:
Principle #4Asymmetry

2Force

If the rope grab turns quickly during a fall, then more force is decoupled from the impact, but the belayer experiences greater acceleration

Engineering Contradiction:
Improveimpact force decouplingVSAvoidbelayer acceleration
Core Design Contradiction:
ForceVSSpeed

Solution Approach 1:

The brake plate incorporates multiple arcs with different radii (R1, R2, R3) that dynamically engage depending on the rope grab's rotation angle during a fall. As the rope grab turns, different arc sections come into contact with the rope, creating a dynamic lever arm that optimizes force decoupling at each stage of the arrest while controlling the rate of energy transfer to the belayer.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The non-circular brake plate design allows for faster and further turning of the rope grab, increasing friction and reducing the belayer's acceleration, making falls more controllable and safer for climbers with greater weight differences.

Implementation Method 1

a first arc of a first circle having a first radius R1; and a second arc of a second circle having a second radius R2, wherein the second radius R2 is greater than the first radius R1

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20250281774A1Brake plate for a rope grab for rope climbing, rope grab for rope climbing, and method for retrofitting a rope grab
Publication Date: 2025.09.11 BAUERANDMORE GMBH
  • US20250281774A1 patent drawing
  • US20250281774A1 patent drawing
  • US20250281774A1 patent drawing

AI summary

The invention relates to a brake plate for a rope grab for rope climbing, comprising: a first section for supporting a rope on the brake plate, said first section being a first arc of a first circle with a first radius, and a second section for supporting the rope on the brake plate, said second section being arranged adjacently to the first section, wherein the brake plate is characterized in that the second section is a second arc of a second circle with a second radius, and the second radius is larger than the first radius. The invention additionally relates to a rope grab for rope climbing, comprising the brake plate, and to a method for retrofitting a rope grab with the brake plate.