Rope Length Correction Mechanism for Window Lifters

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Solution Overview

Problem

Existing automatic rope length correction systems for traction ropes in motor vehicle window lifters fail to differentiate between normal temperature-related lengthenings and excessive lengthenings, leading to undesired high tensions during reversal.

Innovation Solution

A contrivance featuring a spring mechanism and a blocking element with adjustable accommodation space, where the relative motion of segments is coupled to the rotating motion of the blocking element, preventing rotation in one direction to only correct excessive lengthenings, utilizing a cylindrical housing, helical pressure spring, hollow threaded spindle, and threaded bushing with a non-self-locking thread connection and flaps for torsion blocking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a spring mechanism is used to automatically correct rope lengthenings, then rope length correction is improved, but normal temperature-related lengthenings are also compensated causing high tensions during reversal

Engineering Contradiction:
Improverope length correctionVSAvoidhigh tensions during reversal
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the operational parameters of the spring mechanism by introducing a blocking element that prevents the spring from acting during temperature-related lengthenings. The blocking element engages with the accommodation space to restrict spring movement, allowing the mechanism to differentiate between normal thermal expansion and excessive lengthenings that require correction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The blocking element serves as an intermediary between the spring mechanism and the rope length correction function. It mediates by selectively engaging or disengaging based on the degree of lengthening, allowing normal thermal fluctuations to pass through while blocking excessive corrections that would cause high tensions during reversal.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If a blocking element is introduced to prevent rotation in one direction, then excessive lengthening correction is controlled, but device complexity increases

Engineering Contradiction:
Improveexcessive tension preventionVSAvoidmechanism structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent segments the accommodation space into distinct sections that interact with the blocking element. The blocking element is divided into functional parts (blocking portion and engagement features) that work with corresponding features in the accommodation space, creating a modular system that adds minimal complexity while achieving the desired control function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of allowing free spring movement and restricting it through complex control mechanisms, the patent inverts the approach by using the blocking element to naturally engage with the accommodation space geometry. The blocking element's shape and the accommodation space's configuration work together to automatically prevent rotation in one direction without requiring additional control systems.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures that only excessive rope lengthenings are corrected, preventing irreversible compensation and thus avoiding high tensions, while allowing normal thermal fluctuations to be accommodated without causing unwanted rope tension.

Implementation Method 1

a helical pressure spring (2) which is arranged in the cylindrical housing (1) and which acts between a threaded bushing (4) and a hollow threaded spindle (3) and pushes these two elements apart

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

with a non-self-locking thread connection

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS7669501B2Contrivance for automatic rope length correction
Publication Date: 2010.03.02 MAGNA CLOSURES INC
  • US7669501B2 patent drawing
  • US7669501B2 patent drawing
  • US7669501B2 patent drawing

AI summary

A device for automatically compensating the length of cables comprises a length-variable receiving element (1, 3, 4) for a section of a pulling means (5), a spring element (2) for applying a tensile force on the received pulling means (5) and a locking element (4), which is rotatable relative to a section of the receiving element (1, 3) about an axis that agrees substantially with the axis of the pulling means, wherein the relative motions of two sections of the receiving device (3, 4) intended to bring about the length variations are coupled to the rotational motion of the locking element (4) by means of mechanical devices (311, 421) with clearance and detent elements (15, 43) substantially block the rotation of the locking element (4) in a direction of rotation.