Working system

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Solution Overview

Problem

Existing facade working robots face safety risks due to potential falls and have limited load-bearing capacity and working height, and existing rope-coiling systems face limitations in tension and power when the angle between ropes approaches 180 degrees.

Innovation Solution

A working system comprising fastened, mobile, and suspended rope nodes connected by ropes with variable lengths, including rope coiling apparatuses and pulleys, to balance tension and gravity, and equipped with adsorption mechanisms for increased stability and mobility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a facade working robot uses adsorption apparatuses to move on building facades, then it can carry out construction work on facades, but it falls down when the adsorption mechanism fails, resulting in serious safety risks

Engineering Contradiction:
Improveability to carry out construction work on facadeVSAvoidsafety risk when adsorption mechanism fails
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces a safety rope system that provides backup support before a fall can occur. The safety rope is pre-configured and connected to the working robot, so when the adsorption mechanism fails, the safety rope immediately prevents the robot from falling, cushioning the potential disaster before it happens.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The safety rope acts as an intermediary element between the working robot and the building structure. It mediates the safety function by providing a separate support path that is independent of the adsorption mechanism, allowing the robot to be supported even when adsorption fails.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If a facade working robot relies on friction on work surface to balance gravity and working tool gravity, then it can maintain position, but it has very limited load-bearing capacity and work capacity

Engineering Contradiction:
Improveability to balance gravity on facadeVSAvoidload-bearing capacity
Core Design Contradiction:
Stability of the object's compositionVSForce

Solution Approach 1:

The patent uses the safety rope system to provide an upward counteracting force that balances the gravity of the working robot and its tools. The rope tension acts as a counterweight force, allowing the robot to carry heavier tools without increasing the friction requirement on the building surface.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Length of moving object

If rope coiling apparatuses are installed near the top of building to suspend working apparatus, then working height can be increased, but when vertical distance to rope coiling apparatuses is very short, the angle between ropes approaches 180 degrees requiring infinite tension

Engineering Contradiction:
Improveworking heightVSAvoidrope tension
Core Design Contradiction:
Length of moving objectVSForce

Solution Approach 1:

The patent transitions from a two-dimensional planar rope arrangement to a three-dimensional spatial configuration. By allowing the mobile rope node to move freely in 3D space and positioning rope coiling apparatuses at multiple locations, the system can maintain optimal rope angles even at high working heights, avoiding the 180-degree angle problem.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces a mobile rope node that can dynamically change its position in space. This mobility allows the rope system to continuously adjust and maintain optimal geometric configurations, preventing the ropes from approaching 180 degrees even when the working apparatus is near the top of the building.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents falls, enhances safety, and expands the working scope and height of facade robots by balancing tension and gravity, allowing stable movement and operation on various building surfaces.

Implementation Method 1

the mobile rope node is in contact with the building and produces acting force, and the acting force can balance rope tension applied to the mobile rope node

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

the suspended rope node is in the state of suspension by gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS12378783B2Working system
Publication Date: 2025.08.05 HANGZHOU FUYA SCI & TECH CO LTD
  • US12378783B2 patent drawing
  • US12378783B2 patent drawing
  • US12378783B2 patent drawing

AI summary

The present invention relates to a working system, including at least one fastened rope node, at least one mobile rope node, and at least one suspended rope node. The three nodes are connected by using a rope, the fastened rope node is fastened to a surface of a building, the suspended rope node includes at least one working apparatus, and the working apparatus works on a side facade of the building. The mobile rope node can move on the building and change a suspension position of the suspended rope node. In the present invention, safety of a facade working robot is improved, and a working scope is expanded.