Rosin Press Gutter Rail Collection for Uniform Pressure Extraction
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Solution Overview
Problem
Existing rosin presses face issues with non-uniform pressure distribution, manual collection methods that lead to waste and safety hazards, lack of wireless connectivity, and inadequate safety features, limiting efficiency and size of the press.
Innovation Solution
The rosin press incorporates a gutter rail collection system for efficient rosin collection, multiple driving mechanisms for uniform pressure distribution, wireless connectivity via Bluetooth and WIFI, and safety features like ultrasonic sensors and temperature monitoring to enhance safety and efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of substance
If manual collection methods using parchment paper are used, then rosin can be collected, but waste increases and safety hazards occur
Solution Approach 1:
The patent extracts the collection function from manual parchment paper handling and integrates it directly into the press system through built-in collection trays and channels, eliminating the need for separate manual collection steps that cause waste and safety issues
Solution Approach 2:
The press system performs self-collection of rosin through integrated trays and channels that automatically capture and contain the extracted material, eliminating the need for manual intervention and enabling the system to serve itself
2Stability of the object's composition
If single driving mechanism is used, then device complexity is reduced, but pressure distribution becomes non-uniform
Solution Approach 1:
The patent segments the single driving mechanism into multiple independent driving mechanisms (typically three or more), each responsible for a specific region of the press, enabling uniform pressure distribution across the entire pressing surface while maintaining manageable system complexity through modular design
3Productivity
If larger press size is implemented, then productivity increases, but manufacturing complexity and cost increase
Solution Approach 1:
The patent divides the large press into modular sections with standardized components that can be manufactured separately and assembled, enabling large-scale productivity while controlling manufacturing complexity through modular architecture and repeated use of standard parts
Solution Approach 2:
The press design incorporates universal components and standardized interfaces that can be used across different press sizes and configurations, reducing overall manufacturing complexity while enabling scalable productivity through multi-functional elements
4Adaptability or versatility
If no wireless connectivity is provided, then device complexity is reduced, but operational flexibility and data sharing capability are limited
Solution Approach 1:
The patent replaces potential complex wired mechanical connectivity systems with wireless communication technology, achieving operational flexibility and data sharing capability while reducing physical complexity through the use of electromagnetic field-based communication protocols
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enables efficient, safe, and uniform rosin collection without parchment paper, allows for larger press sizes, facilitates wireless control and data sharing, and improves safety through automated safety features, resulting in higher rosin yield and reduced operational risks.
Implementation Method 1
a hydraulic pump for generating hydraulic pressure to drive the pistons
Implementation Method 2
The plates in a rosin press are typically electrically heated
Implementation Method 3
safety features like ultrasonic sensors and temperature monitoring
Data Source
AI summary
Systems, devices, and methods are disclosed for a rosin press that allows improved extraction over existing presses. The press includes improved platens for rosin collection with built-in gutter rail collection systems and well-distributed force on the pressed product and multiple hydraulic rams. In addition, computerized systems are provided for controlling and monitoring the system in an automated fashion, as well as safety features to prevent injury and damage to the product, especially during automated pressing.