Rotary Microdevice for Aldehyde Detection via Centrifugal Separation

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Solution Overview

Problem

Current methods for detecting aldehydes or ketones, such as HPLC and TLC, are costly and complex, requiring expensive reagents and complicated operations, and face challenges with uniform eluent deployment and separation efficiency.

Innovation Solution

A rotary platform-based microdevice with a microfluidic structure that includes a sample storage unit, eluent storage unit, separation unit with a TLC plate, and microfluidic channels, utilizing centrifugal and capillary forces for uniform eluent deployment and absorption pads for controlled eluent discharge, simplifying the detection process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If HPLC method is used for detecting carbonyl compounds, then detection sensitivity and selectivity are improved, but device complexity and operational complexity increase

Engineering Contradiction:
Improvedetection sensitivityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs disposable DNPH-coated silica gel cartridges instead of expensive commercial DNPH cartridges. The microdevice uses inexpensive, single-use cartridges that can be discarded after one analysis, eliminating the need for costly reusable cartridges while maintaining derivatization effectiveness. This resolves the contradiction by providing HPLC-level detection capability through a simplified, disposable system.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent extracts and integrates only the essential functions needed for carbonyl detection into a compact microdevice: sample injection, DNPH derivatization, and TLC separation. By removing unnecessary components of conventional HPLC systems and focusing on the core detection mechanism, the device achieves high sensitivity without the complexity of full HPLC instrumentation.

Inventive Principle:
Principle #2Taking out (Extraction)

2Device complexity

If conventional TLC method is used for separation, then device complexity is reduced, but eluent deployment uniformity and separation quality deteriorate

Engineering Contradiction:
Improvedevice complexityVSAvoideluent deployment uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent introduces an absorption pad as an intermediary component between the eluent reservoir and the TLC plate. This absorption pad uniformly distributes the eluent across the TLC plate surface through capillary action, ensuring even deployment without requiring complex mechanical systems. The intermediary absorbs and redistributes the eluent, solving the uniformity problem while keeping the device simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes capillary hydraulic action through the absorption pad to achieve uniform eluent deployment. By leveraging the natural capillary forces in the porous absorption pad material, the system distributes eluent evenly across the TLC plate without requiring pumps, pressure systems, or complex mechanical deployment mechanisms, thus maintaining low device complexity while improving deployment uniformity.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Measurement precision

If separate pre-processing device is used for sample conversion, then detection accuracy is improved, but device complexity and operational steps increase

Engineering Contradiction:
Improvedetection accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the derivatization function and separation function into a single integrated microdevice. The DNPH-coated silica gel cartridge performs both sample derivatization and serves as the stationary phase for TLC separation. By combining what would traditionally require separate pre-processing and analysis devices into one unit, the system maintains detection accuracy while eliminating the need for separate pre-processing equipment and reducing operational steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The DNPH-coated silica gel cartridge serves multiple functions simultaneously: it acts as the derivatization reagent source, the reaction chamber, and the TLC stationary phase. This multi-functional design eliminates the need for separate pre-processing devices and reduces the number of operational steps while maintaining the accuracy required for carbonyl compound detection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables economical and straightforward separation and detection of aldehydes or ketones, improving resolution and reducing analysis time compared to conventional methods, allowing for simultaneous analysis of multiple samples.

Implementation Method 1

a first microfluidic channel (siphon channel) that is a passage through which the sample moves to the separation unit

Methodology Applied
Scientific EffectSiphon effect: Syphon

Implementation Method 2

an absorption pad that receives the eluent from the eluent storage unit and discharges it to the TLC plate

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 3

a separation unit having a TLC plate that receives the sample and the eluent from the sample storage unit and the eluent storage unit, and separates and deploys the aldehydes or the ketones of the sample with the eluent

Methodology Applied
Scientific EffectChromatography: Chromatography

Data Source

PatentUS11969729B2Microdevice for detecting aldehydes or ketones
Publication Date: 2024.04.30 LG CHEM LTD
  • US11969729B2 patent drawing
  • US11969729B2 patent drawing
  • US11969729B2 patent drawing

AI summary

A microdevice for detecting aldehydes or ketones by utilizing a rotary platform, the microdevice comprising a disc-shaped rotary platform and a microfluidic structure disposed on the rotary platform, and the microfluidic structure comprising a sample storage part, an eluent storage part, a separation part, a first microfluid flow channel, a second microfluid flow channel, and an absorption pad.