Rotary Bracket Noodle Cutter Assembly Shearing Mechanism

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Solution Overview

Problem

Existing dough extruders require users to manually cut noodles with scissors, leading to uneven breaks and adhesion issues, resulting in a poor user experience and lack of flexibility in cutting lengths.

Innovation Solution

A noodle cutter assembly featuring a rotary bracket with arms that sleeve the noodle out-coming die, allowing the noodle cutter to slide reciprocally against the outer edges of the die, creating a shearing force for clean cuts without adhesion, and enabling users to control the cutting length by rotating the bracket.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If users manually cut noodles with scissors outside the noodle out-coming holes, then they can cut noodles into needed lengths, but the breaks are uneven and adhesion occurs resulting in poor user experience

Engineering Contradiction:
Improveconvenience of cutting operationVSAvoidsmoothness of noodle breaks
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The rotary bracket is divided into multiple arms (first arm, second arm, first reinforcing arm, second reinforcing arm) that work together to provide segmented cutting action around the noodle out-coming die, enabling precise control over the cutting location and smoothness

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The noodle cutter acts as an intermediary component between the rotary bracket and the noodles, providing a controlled shearing action that produces smooth breaks without adhesion, while the rotary bracket serves as an intermediary mechanism that translates rotational motion into reciprocating cutting motion

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If users manually cut noodles with scissors, then they can control cutting length, but the operation is inconvenient and lacks flexibility

Engineering Contradiction:
Improveflexibility in cutting lengthsVSAvoidconvenience of cutting operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The rotary bracket transforms static manual cutting into dynamic reciprocating motion, where the rotation of the bracket automatically controls the cutting length through the rotational angle, providing both convenience and flexibility in adjusting noodle lengths

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cutting length is controlled by changing the rotational parameter of the rotary bracket, allowing users to adjust the cutting length by rotating the bracket to different angles, thereby achieving versatile length control with convenient operation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides smooth, even cuts with no adhesion and allows users to freely adjust the cutting length, enhancing the convenience and flexibility of the dough extruder operation.

Implementation Method 1

driving the noodle cutter to slide reciprocally against the outer edge of the noodle out-coming hole, and forming a shearing force between the noodle cutter and the outer edge of the noodle out-coming hole, so that the noodles are evenly sheared and broken under the action of the shearing force

Methodology Applied
Scientific EffectShearing force: Shear Stress

Data Source

PatentUS11980195B2Noodle cutter assembly and dough extruder
Publication Date: 2024.05.14 DONGGUAN ZHEN ZHONG KANG PRECISION TRANSMISSION TECH CO LTD
  • US11980195B2 patent drawing
  • US11980195B2 patent drawing
  • US11980195B2 patent drawing

AI summary

Disclosed are a noodle cutter assembly and a dough extruder. The noodle cutter assembly includes: a rotary bracket including a first support arm and a second support arm opposite to each other, a bracket axis being arranged on a same side of the first support arm and the second support arm, the first support arm and the second support arm being both extended along a circumferential direction of the support axis, the rotary bracket being configured for sleeving an outer side of a noodle out-coming die and rotating relative to the noodle out-coming die; and a noodle cutter connected between the first arm and the second arm, and configured for sliding and abutting on outer edges of noodle out-coming holes.