Rotary Hard Surface Cleaning Head With Airflow Speed Control

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Solution Overview

Problem

Conventional hard surface cleaning devices face challenges such as damaging delicate surfaces due to high pressures and being cumbersome for homeowners, as they require truck-mounted or large portable systems for pressurized water and wastewater collection.

Innovation Solution

A self-contained hard-surface cleaning system with a portable, adjustable cleaning head that uses a pressurized fluid source and vacuum system, allowing for controlled pressure and rotational speed of the spray assembly, and includes a rim with adjustable flow-control inlets to manage airflow and rotational speed, enabling effective cleaning at various pressures without damaging surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high pressure is used to clean hard surfaces, then cleaning effectiveness is improved, but delicate surfaces are damaged

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidsurface damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by using a rotary spray bar that rotates at controlled speeds (e.g., 100-2000 RPM) to distribute pressurized water across the surface. This rotational motion changes the effective pressure parameters, allowing high-pressure cleaning without concentrated force that would damage delicate surfaces like tiles and grout.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If pressure is lowered to protect delicate surfaces, then surface damage is prevented, but rotational speed of the spray bar decreases

Engineering Contradiction:
Improvesurface damage preventionVSAvoidrotational speed of spray bar
Core Design Contradiction:
Object-affected harmful factorsVSSpeed

Solution Approach 1:

The patent employs dynamics by making the spray bar rotatable rather than stationary. The rotational motion is driven by pressurized water flow itself, creating a dynamic system where the spray bar automatically rotates at speeds proportional to the water pressure. This allows the system to maintain effective cleaning speed while distributing pressure dynamically across the surface.

Inventive Principle:
Principle #15Dynamics

3Stress or pressure

If truck-mounted or large portable pressurization systems are used, then high pressure cleaning capability is achieved, but device complexity and portability are reduced

Engineering Contradiction:
Improvecleaning pressureVSAvoidsystem complexity
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The patent extracts the essential high-pressure cleaning function from complex truck-mounted systems and implements it in a simplified portable format. By using a self-contained rotary spray bar mechanism that uses water flow itself to generate rotation, the system eliminates the need for complex motors, transmissions, and control systems while maintaining effective cleaning pressure.

Inventive Principle:
Principle #2Taking out (Extraction)

4Device complexity

If conventional spray bars are used without rotation, then system simplicity is maintained, but cleaning effectiveness on hard surfaces is reduced

Engineering Contradiction:
Improvesystem simplicityVSAvoidcleaning effectiveness
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent implements periodic action through the rotational motion of the spray bar. Instead of a static spray pattern, the rotating spray bar continuously moves the spray stream across different areas of the surface, creating a periodic cleaning action that significantly improves cleaning effectiveness while maintaining system simplicity.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively cleans hard surfaces like concrete, decking, and tiles while being compact and user-friendly, allowing for adjustable pressure and rotational speed to accommodate different surfaces without the need for large, cumbersome equipment.

Implementation Method 1

A self-contained hard-surface cleaning system with a portable, adjustable cleaning head that uses a pressurized fluid source

Methodology Applied
Scientific EffectPressurized fluid flow: Fluid Spray

Implementation Method 2

vacuum system, allowing for controlled pressure and rotational speed of the spray assembly

Methodology Applied
Scientific EffectVacuum suction: Suction

Data Source

PatentUS9179812B2Hard surface cleaners having cleaning heads with rotational assist, and associated systems, apparatuses and methods
Publication Date: 2015.11.10 SAPPHIRE SCI
  • US9179812B2 patent drawing
  • US9179812B2 patent drawing
  • US9179812B2 patent drawing

AI summary

A hard surface cleaner having a cleaning head with rotational assist. In one embodiment, the cleaning head includes a housing having a fluid-supply and vacuum inlets. The housing also includes at least one flow-control inlet arranged with the vacuum inlet to draw a flow of air into the housing through the flow-control inlet. The cleaning head further includes a spray assembly at least partially enclosed within the housing. The spray assembly includes a shaft, at least one spray nozzle operably coupled to the shaft, and a plurality of fins also operably coupled to the shaft. The spray nozzle is configured to receive a pressurized fluid from the fluid-supply inlet and to rotate about the shaft by delivering the pressurized fluid toward a floor surface. The fins are positioned at least partially within the flow of air through the flow control inlet to control the rotational speed of the spray assembly.