Rotary Control Box for Aerial Work Platform Ground Operation

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Solution Overview

Problem

Existing aerial work platforms face inefficiencies and safety issues due to the need for operators to stand on the platform or in a cab to control the device, leading to obstructed sight, repeated actions, and exposure of the control device to dust and space constraints.

Innovation Solution

A vehicle with a rotary control box mounted on a lateral side of the frame, allowing operators to control the aerial work platform from the ground, featuring a hinged control box that can be locked within a casing for protection and space efficiency, and an electrically connected telescopic transmission component for precise motion control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the control device is disposed on the operation platform, then the operator can control the platform directly, but the operator must stand on the platform which causes safety issues and obstructed sight

Engineering Contradiction:
Improvecontrol accessibilityVSAvoidoperator safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The control device is extracted from the operation platform and relocated to the ground level, allowing the operator to control the platform from a safe position on the ground while maintaining control accessibility through the extended control arm mechanism

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If the control device is mounted in the cab, then the operator is protected from elements, but the operator's sight is obstructed and blind areas are formed

Engineering Contradiction:
Improveoperator protectionVSAvoidvisual observation capability
Core Design Contradiction:
Ease of operationVSDifficulty of detecting and measuring

Solution Approach 1:

The control device is extracted from the enclosed cab space and positioned on the ground where the operator has unobstructed visual access to the operation platform and surrounding environment, eliminating blind areas while maintaining operator protection through the enclosed control box design

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If the control device is fixedly mounted on the turret, then the operator can control from ground level, but the operator must adjust location frequently as the turret rotates

Engineering Contradiction:
Improveground-level controlVSAvoidoperator repositioning time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

An extendable control arm mechanism serves as an intermediary between the rotating turret and the control device, allowing the control box to remain stationary on the ground while the control arm extends and retracts to maintain optimal positioning relative to the rotating platform, eliminating the need for operator repositioning

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If the control device is exposed, then it is accessible for operation, but the control device is exposed to dust and aging

Engineering Contradiction:
Improvecontrol accessibilityVSAvoiddust exposure
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The control device is enclosed in a protective control box with a hinged lid that can be opened for operation and closed for protection, creating a flexible barrier that shields the control device from dust and environmental factors while maintaining accessibility during use

Inventive Principle:
Principle #30Flexible shells and thin films

5Ease of operation

If the control device occupies large area when idle, then it is accessible, but it causes inconvenience and poor appearance

Engineering Contradiction:
Improvecontrol accessibilityVSAvoidspace occupation
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The control box is designed to nest within or adjacent to the vehicle structure when not in use, minimizing the space occupied by the control device during idle periods while maintaining full accessibility when operation is required

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentEP3287413B1Vehicle with a rotary control box and aerial work platform
Publication Date: 2024.02.28 ZHEJIANG DINGLI MACHINERY CO LTD
  • EP3287413B1 patent drawingFigure 1
  • EP3287413B1 patent drawingFigure 2
  • EP3287413B1 patent drawingFigure 3

AI summary

The present invention relates to the field of engineering mechanics and more particularly, relates to an engineering work vehicle (1), and most particularly, relates to a vehicle with a rotary control box (13) and aerial working platform (3). The vehicle with a rotary control box includes: a vehicle frame (11), a driving system disposed on the vehicle frame, and a control box; the control box is disposed at a lateral side of the vehicle frame in a rotary manner; and the control box is electrically connected with the driving system. embodiments of current invention makes it possible to manipulate with ease the aerial work platform to perform corresponding motions by an operator standing on the ground and, this kind of manipulation is quick and accurate. In addition, more convenience and human-friendliness is brought. At the same time, life time of relevant components of the aerial work platform is extended, and maintenance and repair cost is further reduced.