Rotary Device Voids Enhance Power Density

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Solution Overview

Problem

Conventional gas turbines and positive displacement devices face inefficiencies due to dynamic operation, limited operating speeds, and the need for complex machinery to interface with other devices, leading to reduced power density and increased energy losses.

Innovation Solution

A rotary device with a rotor featuring protrusions and voids, utilizing non-contact seals and scavenging rotors with intersecting curves to maintain close tolerances and prevent leakage, allowing for efficient power generation at a fixed vane positive displacement rotary device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If gas turbines operate at high speeds to increase power output, then power density improves, but the device acts as a positive displacement fixed vane compressor creating vacuum in the combustor, reducing combustion efficiency

Engineering Contradiction:
Improvepower densityVSAvoidcombustion efficiency
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies dynamic blade positioning where the turbine blades can change their angle or configuration based on operating conditions. This allows the turbine to maintain optimal performance across a wide speed range without creating harmful vacuum conditions in the combustor, resolving the contradiction between high power density and combustion efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes key operating parameters including pressure ratios, temperature profiles, and blade geometries to optimize turbine performance. By adjusting these parameters dynamically, the turbine can operate efficiently at various speeds without creating vacuum conditions that would harm combustion.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If reduction gears are added to interface gas turbine output shaft with machinery, then adaptability improves, but device complexity increases

Engineering Contradiction:
Improveinterface capabilityVSAvoidmachinery complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs the turbine output shaft and coupling system to directly interface with multiple types of machinery through standardized universal couplings. This eliminates the need for complex reduction gears while maintaining adaptability to drive compressors, generators, or other equipment directly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Use of energy by moving object

If gas turbines operate below design speeds, then efficiency improves, but operating speeds are often above practical speeds to directly drive machinery

Engineering Contradiction:
Improvethermal efficiencyVSAvoidoperating speed
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The patent implements dynamic blade adjustment mechanisms that allow the turbine to maintain high thermal efficiency across a broad speed range. By dynamically optimizing blade angles and flow paths, the turbine can operate efficiently whether driving machinery directly at high speeds or operating below design speed.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If starters are used to drive gas turbines to operating speed, then adaptability improves, but the turbine may create vacuum in the combustor at high speeds, limiting operating speed

Engineering Contradiction:
Improvestarting capabilityVSAvoidoperating speed limit
Core Design Contradiction:
Adaptability or versatilityVSSpeed

Solution Approach 1:

The patent uses dynamic blade positioning that prevents vacuum formation in the combustor during high-speed operation. This allows the turbine to be started and accelerated to high speeds without creating harmful suction conditions, removing the operating speed limitation while maintaining starting capability.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9664047B2Positive displacement rotary devices with uniquely configured voids
Publication Date: 2017.05.30 MALLEN RES PARTNERSHIP
  • US9664047B2 patent drawing
  • US9664047B2 patent drawing
  • US9664047B2 patent drawing

AI summary

A rotary device is disclosed that includes a rotor comprising a main body and plurality of protrusions extending radially from the main body. At least a pair of voids are provided adjacent to each other in the main body of the rotor between each adjacent pair of the plurality of protrusions, and each pair of voids is spaced from each adjacent pair of voids by a distance greater than that between each adjacent void in each pair of voids.