Rotary Direction Changing Mechanism for Flush Water Tank

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Solution Overview

Problem

Conventional operating devices for flush water tank assemblies are bulky and difficult to use in low-silhouette designs, requiring a long linear pull-up distance and experiencing variations in flushing mode adjustments, leading to inefficient water usage and improper valve actuation.

Innovation Solution

An operating device with a rotating mechanism that allows users to select between forward and reverse rotation modes, utilizing a rotary wind-up mechanism with a direction changing mechanism and limiting mechanism to maintain consistent rotation direction and reduce variation in wind-up amount, ensuring proper actuation of the discharge valve.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a linkage mechanism with multiple links is used to pull up the wire element vertically upwardly, then the wire element can be moved to the necessary distance to actuate the valve opening mechanism, but the equipment becomes relatively bulky and requires a relatively long linear pull-up distance of movement range

Engineering Contradiction:
Improvevalve actuation reliabilityVSAvoidoperating device volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent replaces the conventional linear linkage mechanism with a rotating mechanism that pulls up the wire element in a rotational motion rather than linear motion. The rotating mechanism includes a rotating member that rotates about an axis, and a wire element that is pulled up in the radial direction of rotation, converting the linear pull-up requirement into rotational movement, thereby reducing the device volume and movement range required.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The invention changes the dimension of motion from linear (one-dimensional) to rotational (two-dimensional circular path). By pulling up the wire element in the radial direction of rotation rather than vertically upward in a straight line, the mechanism achieves the same actuation function with a more compact structure suitable for low-silhouette toilet tanks.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If a rotating mechanism is used to pull up the wire element, then the operating device becomes compact, but the user has to manually adjust the pull-up amount of wire movement to switch between large-scale and small-scale flushing modes, which is very difficult to attain

Engineering Contradiction:
Improveoperating device volumeVSAvoidflushing mode selection ease
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The patent introduces a dynamic adjustment mechanism where the position of the wire element attachment point on the rotating member can be changed. By providing a wire element attachment portion that can be positioned at different radial distances from the rotation axis, the system dynamically adjusts the pull-up amount based on the attachment position, allowing easy switching between flushing modes without manual adjustment of the wire length.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rotating member serves multiple functions: it acts as both the rotating element that pulls up the wire and the positioning mechanism for selecting flushing modes. By integrating the mode selection function into the rotating mechanism itself through adjustable attachment positions, the system achieves multi-functionality with a single component, simplifying the user interface.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If a switching mechanism is used where the user operates the operating device in directional mode opposite to forward directional mode to switch between large-scale and small-scale flushing modes, then mode switching is possible, but the rotating mechanism may erroneously return to opposite rotation direction, may not return to predetermined stand-by position, and the amount of rotation cannot be maintained stably

Engineering Contradiction:
Improveflushing mode adaptabilityVSAvoidrotation direction stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent incorporates a feedback mechanism through a return spring that automatically returns the rotating member to a predetermined stand-by position after rotation. The spring is disposed to urge the rotating member toward the stand-by position, providing automatic feedback control that prevents erroneous rotation direction and ensures stable positioning, eliminating the need for manual directional switching.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The rotating mechanism is designed to automatically return to its stand-by position through the return spring without requiring user intervention. The system serves itself by automatically resetting the rotation position after each flushing operation, ensuring consistent and stable rotational amounts for both flushing modes without manual adjustment or directional control by the user.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9447569B2Operating device for flush water tank assembly
Publication Date: 2016.09.20 TOTO LTD
  • US9447569B2 patent drawing
  • US9447569B2 patent drawing
  • US9447569B2 patent drawing

AI summary

The present invention relates to an operating device for a flush water tank assembly in a flush toilet as the user can operate operating part toward the one and opposite direction, the rotary direction changing mechanism can change the direction of rotation which is transmitted from the rotating shaft to a rotary wind-up mechanism so that the direction of rotation of the rotary wind-up mechanism can be maintain in a predetermined same direction of rotation. The operating device for the flush water tank assembly includes a drive unit including a rotary wind-up mechanism, a rotary direction changing mechanism for changing the direction of rotation transmitted from the rotating shaft to the rotational wind-up mechanism so that the transmitted direction of rotation can be maintain in accord with a predetermined and fixed direction of rotation, and a limiting mechanism for limiting an angle of rotation of the rotary wind-up mechanism.