Rotary Drum Valve Assembly for Single-Axis Caisson Airflow Control

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Solution Overview

Problem

Existing wave pool systems require complex and costly setups with multiple pumps, blowers, and valves, leading to increased energy loss and maintenance needs due to extensive ductwork and multiple axes of control, which complicates the control of air flow into and out of caissons.

Innovation Solution

A rotary valve system that uses a single axis of control for both flow direction and throttling, reducing hardware, software, and electronics requirements, and minimizing ductwork, allowing for efficient air flow management with a single blower or pump, and optional plenums for energy storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple pumps, blowers, and valves are used to control air flow into and out of caissons, then air flow control capability is improved, but device complexity and cost increase

Engineering Contradiction:
Improveair flow control capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple air flow control functions (inflow control, outflow control, throttling) into a single rotary valve assembly. The rotary valve has multiple positions that can direct air flow in different directions and control flow rate, replacing what would traditionally require multiple separate valves and control mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The rotary valve assembly serves multiple functions simultaneously: it acts as an inflow valve, an outflow valve, and a throttling valve all in one device. By rotating to different positions, the same valve can control air intake, air discharge, or both, providing universal air flow management for the caisson.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If extensive ductwork is used to connect multiple pumps, blowers, and valves, then air flow control flexibility is improved, but energy loss increases

Engineering Contradiction:
Improveair flow control flexibilityVSAvoidenergy loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent merges multiple air flow paths and control functions into a single integrated rotary valve assembly, eliminating the need for extensive ductwork connecting multiple separate components. This consolidation reduces the total length and complexity of ductwork required.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention extracts and eliminates unnecessary intermediate components and extensive ductwork from the traditional system. By using a single rotary valve assembly with integrated control functions, the system removes redundant duct connections and intermediate control devices that would contribute to energy loss.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If multiple independently controlled valves are used to control air flow, then flow control precision is improved, but device complexity increases

Engineering Contradiction:
Improveflow control precisionVSAvoidvalve control complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple valve functions (inflow control, outflow control, throttling) into a single rotary valve assembly with multiple positions. Each position provides precise control over air flow direction and rate, maintaining flow control precision while reducing the number of independently controlled valves needed.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The rotary valve system simplifies the wave pool operation by reducing energy loss, maintenance, and cost, while minimizing space requirements, enabling efficient wave creation with fewer moving parts and less energy consumption.

Implementation Method 1

Air under pressure is introduced into the caisson to push the water column in the caisson down... Air under pressure is typically driven into the caisson... A vacuum pump can also be used to suck air out of the caisson to create reduced pressure relative to the atmosphere

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

Air under pressure is typically driven into the caisson, through an opening or valve located at or near the top of the caisson, by a pump or blower to increase the air pressure in the caisson

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

Air under pressure is introduced into the caisson to push the water column in the caisson down so that water is forced downward and forward through the lower slot opening to create wave motions in the pool

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 4

when the water column in the caisson falls below the static equilibrium water level in the pool, the restoring force of gravity can cause the water from the pool to be drawn back into the caisson

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11746548B2Rotary valves for wave generator caissons
Publication Date: 2023.09.05 SURF LOCH LLC
  • US11746548B2 patent drawing
  • US11746548B2 patent drawing
  • US11746548B2 patent drawing

AI summary

The invention comprises an adjustable valve system, apparatus and method using an adjustable drum assembly that can be used in conjunction with a blower or pump to drive air into and out of the drum assembly, wherein the adjustable valve system is useful in connection with operating wave generator caissons for wave pools. The present system preferably comprises an inner drum coaxially aligned and rotatably positioned within an outer drum, wherein side openings are provided on the inner and outer drums which can be aligned together to allow air to flow into and/or out of the drum assembly. That way, by adjusting the position of the inner drum relative to the outer drum, the valve system can enable the air to flow either into or out of the drum assembly and therefore the associated caisson. The system can be used to introduce positive or negative air pressure in the caisson and create waves in a wave pool.