Rotary Hanging Fitting Structure to Prevent Link Cargo Collision

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Solution Overview

Problem

Existing hanging fittings face issues where the link collides with cargo due to vibration, leading to damage, and previous solutions either restrict link movement or increase the number of parts and manufacturing costs.

Innovation Solution

A hanging fitting design featuring a rotary coupling member with an anchor fitting, slope parts, and a concave curved link receiving part that prevents link collision without restricting movement, reducing the number of parts and manufacturing time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a clamping mechanism is used to prevent link collision, then collision prevention is improved, but device complexity and number of parts increase

Engineering Contradiction:
Improvecollision preventionVSAvoidconfiguration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The link receiving part is integrated into the rotary coupling member as a unified structure, eliminating the need for separate clamping mechanisms. The rotary coupling member combines the functions of rotation, link reception, and collision prevention into a single component, reducing overall device complexity while maintaining collision prevention capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The link receiving part is extracted as a distinct functional element within the rotary coupling member, allowing it to specifically handle link collision prevention without requiring a complete clamping mechanism. This extraction enables collision prevention through a simplified structural feature rather than a complex mechanical system.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If a receiving fitting is mounted on the rotary fitting, then collision prevention is improved, but number of parts and manufacturing time increase

Engineering Contradiction:
Improvecollision preventionVSAvoidmanufacturing efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The link receiving part is merged with the rotary coupling member to form a single integrated component. This eliminates the need for separate receiving fittings that would require additional mounting operations, thereby reducing manufacturing time and improving productivity while maintaining the collision prevention function.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the link coupling hole size is reduced, then collision prevention is improved, but link movement freedom deteriorates

Engineering Contradiction:
Improvecollision preventionVSAvoidlink movement freedom
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The link receiving part provides localized collision prevention at specific positions where the link may contact the cargo, while the coupling hole maintains sufficient size for free link movement. This local quality approach allows the coupling hole to remain large for movement freedom while the receiving part intervenes only when collision risk arises.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240059531A1Hanging fitting
Publication Date: 2024.02.22 KITO CORP
  • US20240059531A1 patent drawing
  • US20240059531A1 patent drawing
  • US20240059531A1 patent drawing

AI summary

A hanging fitting including a link and a rotary fitting, the rotary fitting including an anchor fitting, and a rotary coupling member mounted on the anchor fitting in a state of being rotatable, the rotary coupling member beings provided with a main body part, the main body part being integrally formed with: a base part; a pair of raised parts; and a beam part which surrounds, together with the pair of raised parts, a coupling hole to which the link is pivotally coupled, the pair of raised parts being provided with link receiving parts each provided at a position further away from the anchor fitting in an axial direction of a rotation axis than the base part and provided at a position where the link comes into contact therewith in a state where a tip of the link has a predetermined gap with respect to a cargo.