Rotary Haptic Interface With Magnetic Field Concentration for Low Base Torque

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Solution Overview

Problem

Haptic operating devices, particularly in vehicles and smart devices, face challenges in achieving a low base torque for intuitive operation, as existing magnetorheological brakes have high base torque due to unfavorable shearing areas, making them unsuitable for small rotary knobs and requiring additional locking mechanisms.

Innovation Solution

A haptic interface with a magnetorheological transmission apparatus featuring a magnetic field concentrator that focuses the magnetic field onto a smaller area, reducing base torque by concentrating the magnetic field between moving components, allowing for a low base torque of less than 0.1 Nm and enabling easy rotation with minimal finger effort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a magnetorheological brake with conventional shearing area is used, then the braking torque can be sufficient for operation, but the base torque becomes too high (greater than 0.1 Nm) for intuitive rotation

Engineering Contradiction:
Improveease of rotationVSAvoidbase torque
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The patent applies local quality by concentrating the magnetic field into specific localized regions (magnetic poles) rather than distributing it uniformly. This creates high magnetic field strength in small areas where needed for torque generation, while other areas remain low-field zones that minimize resistance to rotation. The magnetic field concentrator focuses flux density into discrete poles, enabling sufficient braking torque through localized interaction rather than uniform engagement across the entire shearing surface.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces a magnetic field concentrator as an intermediary component between the magnetorheological fluid and the rotating element. This concentrator mediates the magnetic field distribution, transforming a potentially high base torque scenario into one with concentrated, controllable torque peaks only when needed. The concentrator acts as a flux guide that directs magnetic field lines through specific pathways, enabling precise control over where and how torque is applied to the rotating element.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the magnetic field is distributed over a large area, then the braking effect is sufficient, but the base torque increases and requires additional locking mechanisms

Engineering Contradiction:
Improvebraking effectVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements local quality by creating discrete magnetic poles with high flux density concentrated in specific locations rather than uniform distribution. The magnetic field concentrator generates localized regions of intense magnetic field that provide reliable braking torque through focused interaction with the magnetorheological fluid. This localized approach achieves sufficient braking effect without the need for additional locking mechanisms, as the concentrated field provides controlled engagement points that reliably transmit torque when needed.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent replaces mechanical locking mechanisms with a magnetically controlled system. Instead of using separate mechanical locks, pins, or latches to provide reliable braking, the system uses controlled magnetic field concentration to achieve the same function. The magnetic field concentrator, when activated, creates sufficient localized braking torque through the magnetorheological fluid to lock the rotating element in position, eliminating the need for additional mechanical locking components and simplifying the overall device structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Volume of moving object

If a small rotary knob diameter is used, then the device is compact, but the base torque becomes too high for comfortable finger operation

Engineering Contradiction:
Improverotary knob sizeVSAvoidease of rotation
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The patent applies local quality by concentrating the magnetic field into discrete poles positioned at specific locations on or near the small rotary knob. This creates localized zones of high magnetic field strength that provide sufficient braking torque only when and where needed, while the majority of the knob surface remains in low-field regions that offer minimal resistance to rotation. Users can comfortably rotate small-diameter knobs because the magnetic engagement is localized rather than distributed across the entire surface.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements dynamics by making the magnetic field distribution variable and controllable. The magnetic field concentrator can be activated or deactivated, and the field strength can be modulated, allowing the system to transition between engaged and disengaged states. This dynamic control enables the small rotary knob to be easily rotated during normal operation when the field is weak or off, while providing firm braking torque when the field is activated, adapting to user needs in real-time.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a haptic operating device with a low base torque, allowing convenient operation with minimal hand or finger effort, reducing the need for additional locking mechanisms and enhancing user interaction by enabling intuitive control of technical equipment without visual attention.

Implementation Method 1

a magnetorheological transmission in which the transmission property is affected by a magnetorheological fluid that is subjected to a magnetic field

Methodology Applied
Scientific EffectMagnetorheological effect: Magnetorheological Fluid

Implementation Method 2

A haptic interface with a magnetorheological transmission apparatus featuring a magnetic field concentrator that focuses the magnetic field onto a smaller area, reducing base torque by concentrating the magnetic field between moving components

Methodology Applied
Scientific EffectMagnetic field concentration: Magnetic Field

Data Source

PatentUS10975926B2Haptic operating device with a rotating element and method for operating electronic equipment with the haptic operating device
Publication Date: 2021.04.13 INVENTUS ENG
  • US10975926B2 patent drawing
  • US10975926B2 patent drawing
  • US10975926B2 patent drawing

AI summary

Electronic devices, such as consumer electronics devices and constrol systems in vehicles are controlled by way of a haptic operating device with a rotating unit. Selectable menu items are displayed on a display unit, and a menu item is selected by rotating the rotating unit. The rotating unit latches at a number of haptically perceptible latching points during rotation. The number and rotational position of the haptically perceptible latching points is dynamically changed in accordance with a specific menu item selected by the user.