Rotary Electric Machine Control Reducing Torque Pulsation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for reducing torque pulsation in permanent magnet dynamo-electric machines, such as superimposing harmonic currents, often lead to increased oscillations and noise, and higher current amplitudes, making them impractical for practical implementation.

Innovation Solution

A control device for rotary electric machines that periodically changes the phase of sinusoidal current based on the magnetic pole position and rotation frequency, reducing torque pulsation without relying on salient poles or permanent magnet structures, and allowing the current phase to be adjusted within specific ranges to maintain optimal voltage levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If harmonic current is superimposed on fundamental current to reduce torque pulsation, then torque pulsation is reduced, but current amplitude increases and new oscillations and noises are generated

Engineering Contradiction:
Improvetorque pulsationVSAvoidcurrent amplitude
Core Design Contradiction:
Object-generated harmful factorsVSForce

Solution Approach 1:

The invention changes the timing parameter (phase) of the fundamental current periodically according to the rotor position, rather than superimposing harmonic currents. This parameter change allows torque pulsation reduction while maintaining the same current amplitude, avoiding the worsening of current magnitude and new oscillations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies periodic phase adjustment of the fundamental current based on rotor position feedback. The phase is periodically changed in synchronization with the rotor rotation, creating a periodic control action that reduces torque pulsation without requiring harmonic current superposition.

Inventive Principle:
Principle #19Periodic action

2Object-generated harmful factors

If harmonic current is superimposed on fundamental current to reduce torque pulsation, then torque pulsation is reduced, but new oscillations and noises are generated

Engineering Contradiction:
Improvetorque pulsationVSAvoidoscillations and noises
Core Design Contradiction:
Object-generated harmful factorsVSObject-affected harmful factors

Solution Approach 1:

By changing the phase parameter of the fundamental current periodically according to rotor position, the invention reduces torque pulsation without introducing new frequency components that would cause oscillations and noises. This approach avoids the harmful side effects of harmonic superposition.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the mechanical approach of harmonic current superposition with a control system approach that adjusts the fundamental current phase electronically. This substitution eliminates the need for additional current components that would generate new oscillations and noises.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Force

If current phase is periodically changed to reduce torque pulsation, then torque pulsation is reduced without increasing current amplitude, but control complexity increases

Engineering Contradiction:
Improvecurrent amplitudeVSAvoidcontrol complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The invention uses rotor position feedback to determine the appropriate phase adjustment at each instant. By continuously monitoring rotor position and adjusting current phase accordingly, the system achieves torque pulsation reduction with simple control logic based on position-dependent phase modulation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention makes the current phase dynamic rather than fixed, adjusting it periodically according to rotor position. This dynamic phase adjustment simplifies the control approach compared to harmonic superposition, as it uses a single fundamental current with variable phase rather than multiple current components.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces torque pulsation without exceeding maximum current values, minimizing oscillations and noise, and can be tailored to specific rotation frequencies and torque levels, enhancing the operational stability of the machine.

Implementation Method 1

A magnetomotive force distribution of the stator winding becomes a distribution where spatial harmonics are superimposed on a sinusoidal wave (fundamental wave) and varies with time in proportion to the winding current of the stator

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the magnetic flux density formed in the air gap by the rotor also contains ripples similarly, and varies with time due to a rotation movement

Methodology Applied
Scientific EffectMagnetic flux variation due to rotation: Electromagnetic Induction

Implementation Method 3

Since a torque operating on the rotor is an angular differential of magnetic energy stored in the air gap, a torque pulsation is generated when there are ripples in the magnetic flux density of the air gap

Methodology Applied
Scientific EffectElectromagnetic torque generation: Lorentz Force

Data Source

PatentUS11211883B2Control device of rotary electric machine and control method of the same
Publication Date: 2021.12.28 ASTEMO LTD
  • US11211883B2 patent drawing
  • US11211883B2 patent drawing
  • US11211883B2 patent drawing

AI summary

An object of the invention is to reduce a torque pulsation. A control device of a rotary electric machine according to the invention includes a sinusoidal wave generation circuit which generates a sinusoidal wave signal according to a magnetic pole position of a rotor of the rotary electric machine, a current command circuit which generates a speed command, a torque command based on actual speed information, and a current command on the basis of the sinusoidal wave signal, and a current control circuit which controls an inverter circuit interposed between a stator winding and a DC power source to make a sinusoidal current flow to the stator winding on the basis of the current command and a current detection signal of the stator winding of the rotary electric machine, wherein the current control circuit periodically changes a current phase of the sinusoidal current when the rotary electric machine is driven by a predetermined torque and a predetermined rotation frequency.