Rotary Push Knob Magnetic Layout for Fewer Sensors

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Solution Overview

Problem

Existing rotary push switches require multiple magnetic sensors to accurately detect rotation and push operations, which can lead to inefficiencies and reduced accuracy.

Innovation Solution

An input device with a single magnet and two magnetic sensors, where the magnet's rotation axis passes through it and its magnetization directions are inclined for both rotational and sliding movements, allowing detection of both operations with high accuracy using a minimal number of sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple magnetic sensors are used to detect rotation and push operations, then detection accuracy is improved, but device complexity and sensor quantity increase

Engineering Contradiction:
Improvedetection accuracyVSAvoidsensor quantity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The single magnet is designed to perform multiple functions: it detects both rotation operations and push operations. By configuring the magnet with specific magnetization directions (inclined at 45 degrees to the rotation axis), it generates magnetic field changes that encode both rotational position and push position information, eliminating the need for separate detection mechanisms for each operation type

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The magnetization directions of the magnet are set at specific angles (45 degrees inclined to the rotation axis) to optimize the magnetic field distribution. This parameter configuration allows the magnetic field to respond differently to rotation versus push operations, enabling a single sensor to distinguish between the two operation types based on the pattern of magnetic field changes

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If multiple magnetic sensors are used to detect rotation and push operations, then detection accuracy is improved, but miniaturization is hindered

Engineering Contradiction:
Improvedetection accuracyVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The detection functions for rotation and push operations are merged into a single magnetic sensor system. The magnet and single magnetic sensor are positioned to detect both operation types simultaneously, reducing the overall component count and enabling device miniaturization while maintaining the capability to detect both rotational and push positions accurately

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single magnetic sensor is used to detect both rotation and push operations, then device complexity is reduced, but detection sensitivity may deteriorate

Engineering Contradiction:
Improvesensor quantityVSAvoiddetection sensitivity
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The magnet is configured with non-uniform magnetization directions in different regions. The magnetization directions are inclined at 45 degrees to the rotation axis, creating distinct magnetic field characteristics in different spatial zones. This local quality variation allows the single magnetic sensor to distinguish between rotation-induced field changes and push-induced field changes based on the unique magnetic field signature generated in each operation mode

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate detection of rotation and push operations with a reduced number of magnetic sensors, enhancing detection sensitivity and miniaturization while maintaining operational precision.

Implementation Method 1

a magnetic sensor disposed on a substrate and configured to detect a magnetic field generated by the magnet

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentUS20240337507A1Input device
Publication Date: 2024.10.10 ALPS ALPINE CO LTD
  • US20240337507A1 patent drawing
  • US20240337507A1 patent drawing
  • US20240337507A1 patent drawing

AI summary

An input device includes an operation nob configured to perform a rotation operation and a push operation; one magnet provided so as to perform a rotational movement in response to the rotation operation and to perform a sliding movement in response to the push operation, from an initial state; a magnetic sensor disposed on a substrate and configured to detect a magnetic field generated by the magnet; and circuitry configured to determine operation contents of the rotation operation and the push operation based on a detection result of the magnetic sensor, wherein the magnet is disposed such that a rotation axis serving as a rotation center when performing the rotational movement passes through the magnet, and magnetization directions of an N pole and an S pole of the magnet are inclined with respect to the rotation axis of the rotational movement and a direction of the sliding movement.