Rotary Switch Controller for Automatic Lighting Mode Selection

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Solution Overview

Problem

Existing rotary-type switches for vehicular lighting systems rely on user input, which can lead to safety concerns and user errors, especially when the vehicle is in operation.

Innovation Solution

A rotary-type switch design featuring a stationary housing with multiple positions and a latch-type or free rotation-type dial, along with a controller that automatically sets the operation mode based on the vehicle's power state, minimizing user input and ensuring safe initial operation modes are actuated when the vehicle is powered on.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a rotary-type switch requires user input to select operation modes, then the lighting system can be controlled according to user preference, but motorist safety may be compromised due to user error or distraction

Engineering Contradiction:
Improveuser control of lighting systemVSAvoidmotorist safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The rotary dial automatically rotates to predetermined positions based on vehicle operating conditions (ignition state, gear selection, brake status) without requiring user input. The system serves itself by autonomously selecting lighting modes appropriate for the current driving context, eliminating the need for manual intervention while maintaining safety.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller pre-determines appropriate lighting operation modes based on anticipated driving conditions and automatically positions the rotary dial accordingly before the driver needs to make a selection. This preliminary action ensures the lighting system is already configured optimally when the vehicle is operated, preventing unsafe defaults.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the rotary dial is made freely rotatable for easy mode selection, then user preference can be accommodated, but the switch may accidentally change modes during vehicle operation

Engineering Contradiction:
Improvemode selection flexibilityVSAvoidoperation mode stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The rotary dial transitions from a static, fixed-position design to a dynamic system that can automatically rotate to predetermined positions. The dial is driven by a controller that rotates it step-by-step to specific angular positions corresponding to different operation modes, allowing both ease of selection and operational stability through controlled movement rather than manual manipulation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback mechanisms where sensors detect vehicle operating conditions (ignition state, gear position, brake status) and the controller processes this information to automatically position the rotary dial at the appropriate predetermined position. This closed-loop feedback ensures the dial stabilizes at the correct mode without accidental changes during operation.

Inventive Principle:
Principle #23Feedback

3Reliability

If the rotary dial automatically rotates to predetermined positions, then user error is minimized, but the device complexity increases due to added control mechanisms

Engineering Contradiction:
Improvereduction of user errorVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The rotary dial serves multiple functions: it acts as both a user interface element and an actuator for selecting lighting modes. The same dial structure that would traditionally require manual rotation is now capable of both manual operation and automated rotation, eliminating the need for separate control mechanisms and reducing overall system complexity despite the added automation capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent replaces complex electronic control systems with a simplified mechanical approach where the rotary dial itself is rotated by a compact motor or actuator mechanism integrated into the dial assembly. This mechanical substitution reduces electronic complexity while achieving the same automated mode selection function, minimizing user error without excessive device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS9881752B2Rotary-type switch
Publication Date: 2018.01.30 KK TOKAI RIKA DENKI SEISAKUSHO
  • US9881752B2 patent drawing
  • US9881752B2 patent drawing
  • US9881752B2 patent drawing

AI summary

A rotary-type switch for controlling vehicle lighting is provided. The rotary-type switch may include a housing portion that includes multiple positions that respectively correspond to multiple operation modes and a rotary dial being configured to rotate relative to the housing portion to select an operation mode of the rotary-type switch based on a position identified by a selection indicator. A controller is configured to control and operation mode of the rotary-type switch based on a vehicular power state and when the vehicular power state is OFF, regardless of the position of the selection indicator corresponding to the selected operation mode on either the housing portion or the rotary dial, the controller controls the rotary-type switch to automatically set the operation mode to that defined by an initial-operation position corresponding to a predetermined initial-operation mode.