Rotary Switch Cylinder Lock Integration

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Solution Overview

Problem

Existing rotary switching devices require separate lock devices, such as padlocks, and undergo costly design changes for locking options, leading to user-unfriendliness and increased wear due to the need to overcome spring forces for locking and unlocking.

Innovation Solution

Integration of a cylinder lock into the manual drive of the rotary switching device, allowing the handle to be locked in a specific position using a built-in locking mechanism that provides a reversible latching system, eliminating the need for separate locks and enhancing user-friendliness and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate lock devices (e.g., padlocks) are used for the rotary switching device, then locking functionality is provided, but device complexity increases and ease of operation deteriorates

Engineering Contradiction:
Improvelocking functionalityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking device is integrated into the housing of the rotary switching device, merging two previously separate components (switching device and locking device) into a single unified structure. This eliminates the need for separate padlocks and reduces overall system complexity while maintaining reliable locking functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing of the rotary switching device serves multiple functions: it protects the internal components, provides the structural framework for the switching mechanism, and now also incorporates the locking device. This multi-functionality reduces the number of separate components needed and simplifies the overall system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If integrated locking devices are implemented in known solutions, then locking functionality is provided, but manufacturing cost increases due to costly design changes

Engineering Contradiction:
Improvelocking functionalityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The locking device is designed as an integrated component within the existing housing structure of the rotary switching device. By utilizing the existing housing as part of the locking mechanism, costly additional design changes and separate manufacturing processes are avoided, reducing overall manufacturing costs.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If locking devices require spring force to be overcome for locking/unlocking, then locking functionality is provided, but ease of operation deteriorates and wear increases

Engineering Contradiction:
Improvelocking functionalityVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The traditional spring-based mechanical locking system is replaced with a cylinder lock mechanism that operates on different mechanical principles. The cylinder lock uses a key-driven tumbling or cam mechanism that provides secure locking without requiring the user to overcome strong spring forces, thereby improving ease of operation while maintaining reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP2806443B1Rotary switch equipment for a switching device
Publication Date: 2016.04.06 SIEMENS AG
  • EP2806443B1 patent drawingFigure 1
  • EP2806443B1 patent drawingFigure 2A~2B
  • EP2806443B1 patent drawingFigure 3A~3C

AI summary

The invention relates to a rotary switching device (10) for a control cabinet (100), comprising a cover plate (20) for attachment to the outside (112) of the control cabinet (100) and a handle (30) for switching an electrical connection, which is rotatably mounted in the cover plate (20) between a first position (A) and a second position (B), wherein a locking device (40) is arranged in the cover plate (20) for locking the handle (30) in at least one of the two positions (A, B), and wherein a locking device (50) for locking the locking device (40) in a locking position (R) is arranged in the cover plate (20).