Rotary High-Pressure Tool Switching With Integrated Valve Control

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Solution Overview

Problem

Existing switching apparatuses for high pressure tools require separate valve devices for each tool, leading to a complex structure, increased manufacturing costs, and reduced reliability due to additional space requirements and assembly complexities.

Innovation Solution

A compact switching apparatus with a rotary body that integrates the supply channel and valve device, allowing for selective unblocking and blocking of the cleaning liquid supply, eliminating the need for separate valve devices and simplifying the construction by positioning the valve device on the rotary body.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate valve devices are provided for each high pressure tool, then each tool can be controlled independently, but the device complexity increases and manufacturing costs rise

Engineering Contradiction:
Improveindependent tool controlVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple valve devices into a single integrated valve unit that controls the supply channel serving multiple high pressure tools. This merging approach reduces the total number of valve devices from multiple separate units to one unified unit, thereby simplifying the overall structure while maintaining the capability to independently control each tool through the integrated valve's positioning mechanism

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated valve device serves multiple functions by controlling the supply channel that distributes cleaning liquid to multiple different high pressure tools. This single valve unit replaces what would traditionally require multiple separate valve devices, achieving multi-functionality while reducing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate valve devices are provided for each high pressure tool, then each tool can be controlled independently, but manufacturing costs and assembly complexity increase

Engineering Contradiction:
Improveindependent tool controlVSAvoidassembly simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple separate valve devices into one integrated valve unit that serves all high pressure tools through a common supply channel. This consolidation reduces the number of components that need to be manufactured and assembled, thereby simplifying the manufacturing process and reducing assembly complexity while preserving independent tool control capability

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If separate valve devices are provided for each high pressure tool, then each tool can be controlled independently, but the reliability decreases due to additional components

Engineering Contradiction:
Improveindependent tool controlVSAvoidsystem reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent combines multiple valve devices into a single integrated unit, reducing the total number of valve components in the system. Fewer separate components mean fewer potential failure points, thereby improving system reliability while the integrated design maintains the ability to independently control each high pressure tool through the unified valve's positioning mechanism

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If separate valve devices are provided for each high pressure tool, then each tool can be controlled independently, but the space requirements and assembly complexities increase

Engineering Contradiction:
Improveindependent tool controlVSAvoidspace requirement
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent merges multiple separate valve devices into one compact integrated valve unit that controls the supply channel for multiple high pressure tools. This consolidation significantly reduces the space required compared to having multiple separate valve devices distributed throughout the system, while maintaining independent tool control through the integrated valve's positioning capability

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12011727B2Switching apparatus for high pressure tools and cleaning apparatus having such a switching apparatus
Publication Date: 2024.06.18 DUERR ECOCLEAN GMBH
  • US12011727B2 patent drawing
  • US12011727B2 patent drawing
  • US12011727B2 patent drawing

AI summary

The invention relates to a switching apparatus for high pressure tools, comprising a holding device and two or more high pressure tools for cleaning purposes, a drive device, and a rotary body that is rotatable relative to the holding device about an axis of rotation by means of said drive device, an adjusting device with which one of the high pressure tools is selectively transferable from an inoperative position into an operating position, in which operating position the high pressure tool is coupled to the rotary body in a rotationally fixed manner and is rotationally drivable about a tool axis by way of said rotary body, wherein the switching apparatus comprises or forms a supply channel for pressurized cleaning liquid and the respective high pressure tool comprises or forms a tool channel for cleaning liquid, which is in flow connection or can be brought into flow connection with the supply channel during operation, wherein the switching apparatus further comprises a valve device with which the supply channel is selectively unblockable and closable, wherein the supply channel is formed in the rotary body at least in sections and the valve device is arranged on the rotary body.