Rotary Trigger System with Nested Hammer for Compact Firearm Design

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Solution Overview

Problem

Existing trigger systems for firearms are labor-intensive and expensive to produce, particularly when designed for double-action configurations with flybolts, lacking a compact and lightweight solution that meets increased safety requirements.

Innovation Solution

The hammer, striker, release device, and main spring are mounted for rotation about a common principal axis, allowing for a decocked hammer to be safely stored within the handgun handle, with a trigger system design that includes operational angles between 0° to 40°, enabling efficient cocking and firing mechanisms without precocking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional double-action trigger systems with flybolts are used, then safety requirements are met, but production costs and manufacturing complexity increase

Engineering Contradiction:
ImprovesafetyVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple separate components (hammer, striker, release device, main spring) onto a single common rotation axis, integrating functions that were traditionally separate in double-action systems. This consolidation simplifies manufacturing while maintaining safety through the shared axis design that ensures coordinated movement of all firing components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The common rotation axis serves multiple functions simultaneously: it supports the hammer, striker, and release device; provides the main spring mounting; and enables both cocking and firing operations through a single trigger mechanism. This multi-functionality reduces the number of separate mechanical systems needed, lowering production costs while maintaining reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If hammer is exposed outside the handle, then firing operation is easier, but safety is compromised due to external mechanical influences

Engineering Contradiction:
Improvefiring operationVSAvoidexternal mechanical influences
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The hammer is nested within the handgun handle during the cocked state, with all firing components contained inside the handle boundaries. The common rotation axis allows the hammer to rotate within the handle's internal space, keeping the hammer head protected from external mechanical influences while the trigger mechanism outside provides easy access for firing operation.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent utilizes rotational movement around a common axis to achieve hammer cocking and firing without requiring the hammer to extend beyond the handle. The angular displacement (0° to 40° operational angle) provides the necessary movement range within the constrained spatial envelope of the handle, separating the firing operation dimension from the hammer position dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If multiple separate components are used for hammer, striker, and release device, then each component can be optimized independently, but device complexity and weight increase

Engineering Contradiction:
Improvecomponent optimizationVSAvoidassembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

While maintaining separate optimized components for hammer, striker, and release device, the patent combines their mounting structures onto a single common rotation axis. This reduces the overall assembly complexity by eliminating multiple separate mounting mechanisms, bearing housings, and alignment features that would be required if each component had its own independent mounting system.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design results in a robust, compact, and lightweight trigger system that enhances safety by allowing the hammer to be safely stored and easily rotated for firing, reducing production costs and complexity.

Implementation Method 1

a main spring for biasing the striker are mounted for rotation about a common principal axis

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

due to the action of a trigger spring moving the trigger back to its rest position

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

the action of a release spring biases the hammer toward the entrainer

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 4

During a forward movement of the breech block caused by the action of a breach spring

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS8555539B2Trigger system
Publication Date: 2013.10.15 CARL WALTHER GMBH
  • US8555539B2 patent drawing
  • US8555539B2 patent drawing
  • US8555539B2 patent drawing

AI summary

In a trigger system (100) comprising a hammer (110) for firing a cartridge, a striker (120) adapted to accelerate the hammer (110), and a sear (130) for releasably locking the striker (120), which sear (130) can be unlocked by means of a release device (140) capable of being actuated by means of a trigger bar (160) that can be moved by a trigger (150), wherein a front surface (121) of the striker rests against an end face (111) of the hammer for the purpose of accelerating the hammer (110) to initiate firing, protection of the cocked hammer (110) from external mechanical influences is made possible by mounting the hammer (110), the striker (120), the release device (140), and also a main spring (170) adapted to accelerate the striker (120) for rotation about a common principal axis (180).