Rotary Valve Spool-Sleeve Metering for Precise Hydraulic Flow

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Solution Overview

Problem

Existing hydraulic valve systems in mobile robots lack efficient control mechanisms for fluid flow, leading to suboptimal performance in metering and throttling hydraulic fluid, which affects the precision and efficiency of robotic movements.

Innovation Solution

A rotary valve subassembly with a spool and sleeve design featuring scalloped recesses and return pressure ports, allowing for precise control of fluid flow through radial alignment and misalignment of these features to connect or disconnect pressurized fluid sources with hydraulic actuators, enabling efficient metering and throttling of hydraulic fluid.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional valve designs are used, then the structure is simple, but the control precision of fluid flow is insufficient

Engineering Contradiction:
Improvecontrol precision of fluid flowVSAvoidvalve structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The valve body is segmented into multiple functional zones with scalloped recesses created at specific intervals. These recesses divide the flow path into distinct sections, each capable of independent flow control. The segmentation allows for precise metering and throttling by creating multiple control points within the valve structure, thereby improving fluid flow control precision without requiring an entirely complex valve design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces scalloped recesses that extend radially into the valve body, adding a radial dimension to the traditional axial flow path. This creates a three-dimensional flow control architecture where fluid can be directed through different radial depths and axial positions. The multi-dimensional approach enables more precise flow metering and throttling control by utilizing both radial and axial variations in flow path geometry.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If multiple positions are provided for metering, then the flow control capability is improved, but the device complexity increases

Engineering Contradiction:
Improveflow control capabilityVSAvoidvalve structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The scalloped recesses are designed to serve multiple functions simultaneously: they act as flow metering chambers, throttling zones, and pressure regulation areas. The same radial recess structures that create multiple flow positions also serve to distribute fluid evenly and maintain pressure balance. This multi-functionality approach provides enhanced flow control capability without proportionally increasing structural complexity, as a single structural feature accomplishes multiple control objectives.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges the metering function, throttling function, and pressure regulation function into a unified scalloped recess structure. Rather than providing separate mechanisms for each function, the radial recesses integrate all three capabilities into one structural element. This merging reduces the overall complexity compared to having separate dedicated components for each function while maintaining versatile flow control capability.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11624447B2Rotary valve assembly
Publication Date: 2023.04.11 BOSTON DYNAMICS INC
  • US11624447B2 patent drawing
  • US11624447B2 patent drawing
  • US11624447B2 patent drawing

AI summary

The present disclosure provides: at least one component of a rotary valve subassembly; a rotary valve assembly including the rotary valve subassembly; a hydraulic circuit including the rotary valve assembly; an assembly including a robot that incorporates the hydraulic circuit; and a method of operating the rotary valve assembly. The at least one component of the rotary valve subassembly includes a spool. The at least one component of the rotary valve subassembly includes a sleeve.