Rotatable Airflow Guides for Non-Uniform Server Cooling

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Solution Overview

Problem

Conventional thermal fans in information handling systems are inadequate in managing non-uniform and load-dependent thermal profiles, as they are fixed in number, position, and orientation, limiting their ability to adapt to varying heat generation patterns.

Innovation Solution

The implementation of rotatable airflow guides that can rotate to redirect airflow from cooler regions to warmer regions, using a pressure differential created by thermal fans to determine the rotational angle, allowing for adaptive heat dissipation based on operational profiles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional fixed thermal fans are used, then the system structure is simple and reliable, but the system cannot adapt to non-uniform and load-dependent thermal profiles

Engineering Contradiction:
Improveadaptability to thermal profilesVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent introduces rotatable airflow guides that can dynamically change their orientation angle in response to varying thermal loads. These guides rotate to redirect airflow from thermal fans to different regions of the information handling system based on real-time thermal conditions, transforming a static cooling system into an adaptive one that responds to changing operational demands.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rotatable airflow guides are designed to automatically position themselves based on pressure differentials created by the thermal fans and thermal expansion of bimetallic strips. The system self-regulates airflow distribution without requiring external control mechanisms, allowing the cooling system to adapt autonomously to thermal profile changes.

Inventive Principle:
Principle #25Self-service

2Productivity

If fixed thermal fans are used, then the device complexity is low, but the heat dissipation efficiency is insufficient for non-uniform thermal profiles

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidcooling system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements multiple rotatable airflow guides positioned at different locations within the information handling system, each capable of independently adjusting its orientation. This allows different regions of the system to receive customized airflow based on their specific thermal requirements, with each guide optimizing cooling for its local thermal zone rather than using a uniform cooling approach.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The rotatable airflow guides dynamically adjust their orientation angles in response to varying thermal loads. These guides rotate to redirect airflow from thermal fans to different regions of the information handling system based on real-time thermal conditions, transforming a static cooling system into an adaptive one that responds to changing operational demands.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If rotatable airflow guides are added, then adaptability to thermal profiles improves, but device complexity increases

Engineering Contradiction:
Improvethermal profile adaptabilityVSAvoidairflow control complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The rotatable airflow guides are designed to automatically position themselves based on pressure differentials created by the thermal fans and thermal expansion of bimetallic strips. The system self-regulates airflow distribution without requiring external control mechanisms, allowing the cooling system to adapt autonomously to thermal profile changes.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent utilizes pressure differentials generated by the thermal fans to drive the rotation of airflow guides. The pneumatic forces created by varying fan speeds and thermal conditions directly actuate the mechanical rotation of guides, converting pressure variations into positional adjustments without requiring additional electrical actuators or complex control systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

4Productivity

If airflow is redirected dynamically, then heat dissipation effectiveness improves, but system complexity increases

Engineering Contradiction:
Improveheat dissipation effectivenessVSAvoidairflow redirection complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs bimetallic strips that change their physical state through thermal expansion and contraction based on temperature variations. These strips actuate the rotatable airflow guides by changing their curvature or length in response to thermal conditions, providing a passive mechanical means of adjusting airflow orientation based on real-time temperature parameters.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances heat dissipation by dynamically reallocating airflow to regions of highest need, improving thermal management and preventing system instability due to non-uniform heat generation.

Implementation Method 1

the airflow produced by the applicable thermal fans creates a pressure differential that applies a rotational force to the rotatable airflow guide and thereby determines the rotational angle of the rotatable airflow guide

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

thermal fan airflow is diverted from the low-loading region to the high-loading region

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10215439B2Rotatable air flow guides for cooling information handling system components
Publication Date: 2019.02.26 DELL PROD LP
  • US10215439B2 patent drawing
  • US10215439B2 patent drawing
  • US10215439B2 patent drawing

AI summary

An information handling system includes first processing resources, e.g., GPGPU expansion cards, in a first thermal region of the system and second processing resources, e.g., one or more CPUs, in a second thermal region. The system may be configured to perform operations including determining a loading profile of the system. The loading profile indicates power consumption information for each of the thermal regions. One or more thermal fans may be configured in accordance with a fan configuration associated with the loading profile. The fan configuration defines a fan speed and airflow direction for one or more thermal fans and determines, in accordance with the fan speed and airflow direction of each thermal fan, a rotational angle of one or more rotatable airflow guides. The rotational angle of a rotatable airflow guide influences thermal fan airflow provided to one or more of the thermal regions.