Multi-purpose Rotatable Boot for High-density Fiber Connectors

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High-density optical connectors in data centers face challenges with increased stress on cables and connectors due to compact designs, leading to potential damage and disruptions in network performance, as operators struggle to access and manage closely spaced connectors effectively.

Innovation Solution

The development of micro optical connectors with a remote release mechanism and multi-purpose rotatable boot assembly allows for easy polarity change and connector removal without damaging surrounding components, featuring a narrow pitch LC duplex connector design and alignment/offset key for stable insertion and reduced risk of signal mismatch.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If connector size is shrunk to increase density, then the number of connectors per footprint increases, but the stress on cables and connectors increases leading to potential damage

Engineering Contradiction:
Improvenumber of connectors per footprintVSAvoidstress on cables and connectors
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a pull ring mechanism that extends the release action outward from the connector body, allowing operators to apply force at a distance from the dense connector array. This dimensional extension enables cable stress relief without requiring direct manipulation of the connector bodies themselves, thus resolving the contradiction between high density and reduced stress.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The pull ring serves as an intermediary component between the operator's hand and the connector release mechanism. By providing this intermediate element, operators can activate the release without directly touching or pushing aside adjacent connectors and cables, thereby reducing stress on the dense connector array while maintaining ease of operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If spacing between connectors is reduced to increase density, then more connectors fit in the same area, but access to release mechanisms becomes difficult

Engineering Contradiction:
Improveconnector footprint areaVSAvoidaccess to release mechanism
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The patent extracts the release activation function from the connector body and relocates it to the pull ring that extends outward. This separation allows operators to access and activate the release mechanism without needing to reach into the dense connector array, thus maintaining ease of operation while achieving high density through reduced spacing.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By extending the pull ring outward from the connector body, the patent creates an external access point for the release mechanism. This dimensional extension allows operators to interact with the release function from outside the dense connector footprint, resolving the contradiction between compact area and easy access.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If operators use tools to access release mechanisms in dense configurations, then access may be achieved, but line of sight is obstructed and the process becomes time-consuming

Engineering Contradiction:
Improveaccess to release mechanismVSAvoidtime to activate release
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The pull ring design enables self-service release activation where the operator can directly pull the ring to engage the release mechanism without requiring precise tool manipulation. The oversized pull ring provides intuitive feedback and requires no complex tool guidance, allowing rapid activation even in dense configurations where line of sight is limited.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP3776038B1Small form factor fiber optic connector with multi-purpose boot
Publication Date: 2024.07.03 SENKO ADVANCED COMPONENTS INC
  • EP3776038B1 patent drawingFigure 1
  • EP3776038B1 patent drawingFigure 2~4
  • EP3776038B1 patent drawingFigure 5~8

AI summary

An optical connector holding two or more LC- type optical ferrules is provided. The optical connector includes an outer body, an inner front body accommodating the two or more LC-type optical ferrules, ferrule springs for urging the optical ferrules towards a mating connection, and a back body for supporting the ferrule springs. A removable inner front body for polarity change is disclosed. A multi- purpose rotatable boot assembly for polarity change is disclosed. The multi-purpose boot assembly can be pushed and pulled to insert and remove the micro connector from an adapter receptacle.