Rotatable Bracket for Medical Instrument Case Corrosion
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Solution Overview
Problem
Autoclaving of perforated medical instrument cases leads to water collection on instrument tips, causing corrosion due to prolonged exposure to water, especially in custom-shaped socket-like configurations.
Innovation Solution
A medical instrument case with a rotatable bracket system that adjusts the orientation of instruments within the case, pointing tips downward during autoclaving to minimize water collection and upward for easy access and selection post-autoclaving.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the medical instrument case is perforated to allow steam penetration for sterilization, then sterilization effectiveness is improved, but water collects on instrument tips causing corrosion
Solution Approach 1:
The bracket is designed to rotate dynamically between two positions: during autoclaving, it orientes instrument tips downward to prevent water collection, and during instrument selection, it rotates to present instruments upward for easy access. This dynamic adjustment resolves the contradiction by adapting the instrument orientation to different operational phases.
Solution Approach 2:
The system performs preliminary action by pre-orienting instrument tips downward before autoclaving begins, preventing water collection in advance. The bracket is positioned in advance to ensure instruments are in the correct orientation to minimize water retention during the sterilization process.
2Ease of operation
If instruments are held with tips upward for easy selection, then instrument accessibility is improved, but water collects in socket-like configurations causing corrosion
Solution Approach 1:
The rotatable bracket enables dynamic repositioning of instruments. During autoclaving, instruments are held tip-down to prevent water collection. When the case is opened for instrument selection, the bracket rotates to present instruments tip-upward for easy grasping and removal, thus resolving the contradiction between accessibility and water retention.
Solution Approach 2:
The system inverts the conventional instrument holding orientation. Instead of always holding instruments tip-upward for accessibility, the bracket inverts the orientation to tip-downward during autoclaving to prevent water collection, then inverts back to tip-upward for instrument selection.
3Device complexity
If instruments are held stationary in fixed positions, then structural simplicity is maintained, but water collection cannot be minimized during autoclaving
Solution Approach 1:
The bracket incorporates rotational capability with minimal additional complexity. It pivots on a hinge or rotation mechanism that allows transition between tip-down and tip-up orientations. This dynamic feature adds only modest complexity while effectively preventing water collection during autoclving.
Data Source
AI summary
A case for storing medical instruments contains a rotating bracket for holding the instruments. The bracket is connected to the tray and hinged lid of the case via a movable frame, and the bracket movement is controlled by opening and closing of the lid. When the lid is closed, the bracket points the tips of the instruments downward to minimize water collection; and when the lid is opened, the instrument holding bracket rotates so that the instruments it holds are moved to a vertical position, facilitating instrument selection.


