Rotatable Caulking Gun Hanger for Hands-Free Mounting

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Solution Overview

Problem

Mastic dispensing devices, such as caulking guns, often require operators to set them down in environments like swing stages or ladders where suitable surfaces are absent, making it difficult to perform tasks with both hands.

Innovation Solution

A rotatable caulking gun hanger with transversely oriented components that can be easily mounted on various caulking guns, allowing for secure hanging on work fixtures like swing stages or ladders, enabling hands-free operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the operator needs to set aside the caulking gun to perform tasks with both hands, then hands-free operation is achieved, but there are no appropriate surfaces in proximity to set the device down

Engineering Contradiction:
Improvehands-free operation capabilityVSAvoidcompatibility with work environments
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The hanger device is designed with a universal mounting mechanism that can attach to various work fixtures including swing stages, scaffolding, and ladders. The transverse orientation components and adjustable mounting plate allow the same device to adapt to different geometries and environments, making it versatile across multiple work scenarios while enabling hands-free operation

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If a hanger device is added to the caulking gun, then hands-free hanging capability is provided, but the device complexity increases

Engineering Contradiction:
Improvehands-free hanging capabilityVSAvoidstructural complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The hanger device is divided into separate functional components: a mounting plate for attachment to the caulking gun, a rotatable joint mechanism, and transverse orientation components. This segmentation allows each part to perform its specific function independently while simplifying the overall assembly and manufacturing process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hanger components are designed to nest together compactly when not in use. The transverse orientation components can be positioned to minimize protrusion, and the mounting plate integrates with the existing caulking gun structure, reducing the overall increase in device complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of manufacture

If the hanger is designed with transversely oriented components for cost-effective manufacturing, then manufacturing cost is reduced, but the adaptability to various mounting surfaces may be limited

Engineering Contradiction:
Improvemanufacturing costVSAvoidcompatibility with mounting surfaces
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The hanger device incorporates transverse orientation components at specific locations where adaptability is most needed, rather than making the entire structure complex. The mounting plate and joint mechanism provide localized adaptability to different surfaces, while the rest of the structure maintains simple, cost-effective geometry for manufacturing

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240226957A1Mastic dispensing device
Publication Date: 2024.07.11 ALBION ENG
  • US20240226957A1 patent drawing
  • US20240226957A1 patent drawing
  • US20240226957A1 patent drawing

AI summary

A mastic dispensing device, also referred to as a caulking gun, includes a hanger rotatably mounted to such caulking gun. The rotatably mounted hanger may be useful in setting aside the caulking gun during operation, such as when the user wishes to have both hands free, or is otherwise performing related operations on a swing stage, ladder, scaffolding, and other work fixtures in the work environment. The hanger includes structural features to enable efficient manufacture and use of the hanger in the work environment.