Rotatable Cover Mechanism for Portable Atomizer Discharge Hole

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Solution Overview

Problem

Portable atomizers with pressurizing-type discharge mechanisms often face issues with the exposure of discharge holes, leading to contamination and inconvenience in managing additional caps, which can result in inefficient and uncontrolled dispensing of substances like cosmetics.

Innovation Solution

A spray structure for portable atomizers featuring a rotatable and linearly movable cover with an elastic portion, a connection cap, and a protrusion-groove assembly, which allows for controlled exposure of the discharge hole and prevents contamination by ensuring the discharge hole is only exposed when intended, enabling easy one-handed operation and direction control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the discharge hole is exposed to the outside, then the substance can be discharged, but the discharge hole is susceptible to contamination

Engineering Contradiction:
Improvesubstance dischargeVSAvoiddischarge hole contamination
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The cover is designed to be rotatable about a first axis, transitioning between a closed position (covering the discharge hole) and an open position (exposing the discharge hole). This dynamic mechanism allows the discharge hole to be exposed only when needed for substance discharge, while remaining covered otherwise to prevent contamination.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If an additional protective cap is provided, then the discharge hole is protected from contamination, but the device complexity increases

Engineering Contradiction:
Improvedischarge hole contamination protectionVSAvoidadditional cap management
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The protective function is merged with the existing cover structure. The cover serves dual purposes: it acts as a protective cap when closed and as an operational component when opened for discharge. This eliminates the need for a separate protective cap, reducing device complexity while maintaining contamination protection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cover is designed to perform multiple functions: protecting the discharge hole from contamination when closed, and enabling substance discharge when opened. This multi-functional design replaces the need for separate protective caps, simplifying the overall device structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the cover is made rotatable and linearly movable, then the ease of operation is improved, but the device complexity increases

Engineering Contradiction:
Improveone-handed operation and direction controlVSAvoidrotational and linear movement mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cover is designed with rotational freedom about a first axis, allowing easy transition between closed and open positions. This dynamic design enables intuitive one-handed operation and direction control, with the elastic portion providing automatic return force to the closed position.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The elastic portion automatically returns the cover to the closed position after opening, eliminating the need for manual resetting. This self-service mechanism simplifies operation while maintaining the rotational and linear movement capabilities.

Inventive Principle:
Principle #25Self-service

4Reliability

If the elastic portion is added, then the reliability of the cover return mechanism is improved, but the device complexity increases

Engineering Contradiction:
Improvecover return to closed positionVSAvoidelastic portion integration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The elastic portion automatically returns the cover to the closed position after it has been opened for discharge. This self-service mechanism ensures reliable resetting without requiring manual intervention, improving reliability while adding only a simple elastic component.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The elastic portion provides a quick return mechanism that rapidly returns the cover to the closed position after opening, ensuring the discharge hole is promptly protected. This rushing through the return action enhances reliability while maintaining simplicity.

Inventive Principle:
Principle #21Skipping (Rushing through)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a user-friendly and efficient mechanism for dispensing substances by ensuring the discharge hole is only exposed when needed, preventing contamination and allowing for precise direction control without visual confirmation, enhancing the usability and reliability of portable atomizers.

Implementation Method 1

an elastic portion between the head portion and the cover, wherein the cover is configured to be rotatable about on a first axis by a first angle above the head portion

Methodology Applied
Scientific EffectElastic force: Elasticity

Implementation Method 2

when the cover is rotated by the first angle, a second end portion of the elastic portion may provide force to the cover through an opening of the connection cap

Methodology Applied
Scientific EffectElastic force: Elasticity

Data Source

PatentUS10994293B2Spray structure for portable atomizer
Publication Date: 2021.05.04 TONGIL POCKET CASE CO LTD
  • US10994293B2 patent drawing
  • US10994293B2 patent drawing
  • US10994293B2 patent drawing

AI summary

A spray structure for a portable atomizer includes: a case including an opening; a cover exposed through the opening of the case; a head portion placed in the case and coupled to the cover, the head portion including a discharge hole; and an elastic portion between the head portion and the cover, wherein the cover is configured to be rotated on a first axis by a first angle above the head portion to expose the discharge hole through the opening of the case and to be linearly moved in a second direction perpendicular to the first axis in a state in which the discharge hole is exposed.