Rotatable Cover for Electric Motor Operating Panel

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Solution Overview

Problem

Electric motors with electronics housings often have operating units that can only be read and operated from a specific direction, making them inconvenient for setup and use when access is restricted from that side.

Innovation Solution

The electric motor features a removable cover with an operating panel that can be connected to the electronics housing in two alternative alignments (90° or 180°), allowing the operating unit to be easily viewed and accessed from different directions without additional assembly steps, and includes a separate electronics unit that remains aligned independently of the cover's position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the operating unit is aligned for optimal viewing from a specific side, then the display elements and inscriptions can be read clearly, but the motor cannot be operated or viewed from other directions

Engineering Contradiction:
Improveoperability from different directionsVSAvoidalignment configuration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cover is designed to be rotatable relative to the housing, allowing the operating panel to be dynamically repositioned to different orientations (front, rear, left, or right side). This dynamic adjustment enables the operating unit to be optimally aligned with the user's viewing direction regardless of the motor's installation position, resolving the contradiction between fixed alignment and multi-directional operability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The operating unit is segmented into two independent parts: the housing (fixed to the motor) and the cover (rotatable with the operating panel). This segmentation allows the cover to be rotated independently to change the viewing direction of the operating panel without affecting the motor's function, enabling operation from any direction while maintaining a simple two-component structure

Inventive Principle:
Principle #1Segmentation

2Ease of repair

If the cover is removed for electrical connections, then connection leads can be connected inside the electronics housing, but the operating panel alignment must be re-established

Engineering Contradiction:
Improveaccessibility for electrical connectionsVSAvoidtime for re-alignment
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

The cover is pre-equipped with multiple threaded holes at different positions, allowing it to be fastened to the housing in various orientations. This preliminary preparation of multiple mounting options enables the cover to be quickly re-aligned to the correct orientation after removal for electrical connections, eliminating the need for time-consuming realignment procedures

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If the operating panel is fixed on the cover, then no additional assembly steps are needed, but the panel cannot be adjusted to different orientations

Engineering Contradiction:
Improveassembly simplicityVSAvoidorientation flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The cover is designed with universal multi-functionality: it serves both as a protective cover for the electronics housing and as a mounting base for the operating panel. The cover incorporates multiple threaded holes that enable it to be fastened in various orientations, while the operating panel remains fixedly mounted on the cover. This multi-functional design achieves both assembly simplicity and orientation flexibility without requiring additional components or complex mechanisms

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10033251B2Electrical motor
Publication Date: 2018.07.24 GRUNDFOS HLDG
  • US10033251B2 patent drawing
  • US10033251B2 patent drawing
  • US10033251B2 patent drawing

AI summary

An electric motor with an electronics housing (6) includes a removable cover (10) as well as an operating unit. The operating unit includes an operating panel (20) fastened on the cover (10). The cover (10) with the operating panel (20) is connectable to a lower part (8) of the electronics housing (6) in at least two alternative alignments. A pump assembly is also provided with such an electric motor.