Rotatable Cover Ring Coupling for Tool-Free Control Unit Assembly

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Solution Overview

Problem

Existing cooking appliances require additional tools for assembling and disassembling control units, posing inconvenience and risk of damage, especially for users unfamiliar with maintenance.

Innovation Solution

A control unit design featuring a base with coupling protrusions and a cover ring that can be attached and detached by manual rotation, eliminating the need for additional tools and allowing easy replacement of cover rings for aesthetic customization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a coupling tool such as a screw nail is used to attach the control unit to the cooking appliance, then the attachment reliability is improved, but the ease of operation deteriorates because additional tools are required for assembly and disassembly

Engineering Contradiction:
Improveattachment reliabilityVSAvoidease of assembly and disassembly
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces the traditional screw-based mechanical coupling system with a bayonet-style coupling mechanism. The coupling protrusion and coupling groove engage through a simple rotational motion, eliminating the need for screwdrivers or other additional tools while maintaining secure attachment. This substitution transforms a complex multi-step screw tightening process into a single rotational action that is both reliable and easy to operate.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The control unit is designed with a self-servicing coupling mechanism that allows users to perform assembly and disassembly operations without requiring external tools or specialized knowledge. The bayonet coupling enables users to simply rotate the control unit to attach or detach it from the cooking appliance, making maintenance operations accessible to ordinary users without technical expertise.

Inventive Principle:
Principle #25Self-service

2Strength

If additional tools are used to separate the control unit from the cooking appliance, then the attachment strength is improved, but the ease of repair deteriorates due to the complexity of the disassembly process

Engineering Contradiction:
Improveattachment strengthVSAvoidease of control unit detachment
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The patent replaces the screw-based mechanical fastening system with a bayonet coupling mechanism that achieves secure attachment through a simple rotational engagement. The coupling protrusion fits into the coupling groove and locks in place through rotation, providing sufficient attachment strength without requiring additional tools for repair operations. This substitution significantly simplifies the repair process while maintaining adequate attachment strength.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Instead of using a fastening mechanism that requires tools to tighten and loosen (screws), the patent inverts the approach by using a coupling mechanism where the attachment action (rotation) simultaneously both secures and can be easily released. The same rotational motion that attaches the control unit also serves as the release mechanism, simply by rotating in the opposite direction, thereby inverting the traditional multi-directional process into a single reversible action.

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of operation

If the control unit is designed with separable components for cleaning and maintenance, then the ease of operation is improved, but the device complexity increases due to additional coupling mechanisms

Engineering Contradiction:
Improveease of component separationVSAvoiddevice structural complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control unit is designed as a separable component with a distinct coupling interface between the control unit body and the cooking appliance. The bayonet coupling mechanism creates a clear segmentation point that allows the control unit to be easily separated for cleaning and maintenance while maintaining a compact integrated appearance during normal operation. This segmentation enables independent handling of the control unit without affecting the rest of the appliance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bayonet coupling mechanism serves multiple functions simultaneously: it provides secure mechanical attachment, enables easy rotational detachment for maintenance, and maintains a clean integrated appearance during operation. This multi-functional design achieves component separability without adding visible complexity, as the same coupling structure that enables easy separation also serves as the primary mounting mechanism and aesthetic interface.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12595917B2Control unit and cooking appliance including the same
Publication Date: 2026.04.07 LG ELECTRONICS INC
  • US12595917B2 patent drawing
  • US12595917B2 patent drawing
  • US12595917B2 patent drawing

AI summary

A control unit for a cooking appliance including a base configured to be coupled to a cooking appliance, a knob rotatably disposed at the base, and a cover ring coupled to the base to surround the base. The cover ring may be mounted on the base by rotating the cover ring in a first direction with respect to the base, and removed from the base by rotating the cover ring in a second direction, which is an opposite direction to the first direction.