Rotatable Heel Insert Insole for Adjustable Support and Cushioning

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Solution Overview

Problem

Existing footwear insoles lack adjustable configurations for varying user needs, particularly in providing customizable structural support and cushioning properties.

Innovation Solution

An adjustable insole with a removable heel bottom insert that can be rotated within a heel cavity to switch between a nominal and cushioned configuration, utilizing geometric features for engagement with the insole body to alter support characteristics and cushioning properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed insole design is used, then manufacturing costs are minimized and simplicity is maintained, but adaptability to varying user needs and adjustable support configurations are lost

Engineering Contradiction:
Improveadjustable support configurationVSAvoidinsole structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The insole is divided into multiple functional segments: an insole body and a separate heel bottom insert that can be independently positioned. This segmentation allows the heel insert to be rotated between a nominal position (providing structural support) and a cushioned position (providing cushioning), enabling adaptability without requiring a completely different insole design for each function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heel bottom insert is designed with rotational capability, transforming it from a static component to a dynamic one. The insert can be rotated between at least two distinct positions (nominal and cushioned), allowing the insole to dynamically adjust its support characteristics based on user needs, thereby achieving versatility while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple insole types are manufactured to meet different user needs, then adaptability and versatility are improved, but manufacturing costs and device complexity increase

Engineering Contradiction:
Improvecustomizable supportVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The insole design integrates multiple functions into a single product: the heel bottom insert can provide either structural support or cushioning depending on its rotational position. This multi-functionality eliminates the need to manufacture and inventory multiple different insole types, thereby reducing manufacturing costs while maintaining the ability to meet varying user needs through a single adjustable device.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If a removable heel insert with rotation capability is added, then adaptability and user comfort are improved, but device complexity and potential reliability issues increase

Engineering Contradiction:
Improveadjustment easeVSAvoidengagement reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The heel bottom insert and insole body incorporate asymmetric geometric engagement features (such as asymmetric protrusions and corresponding recesses) that ensure the insert can only be rotated into specific predetermined positions. This asymmetric design provides tactile and mechanical feedback to the user, confirming proper engagement, and prevents improper positioning that could compromise reliability, while still allowing easy adjustment between the nominal and cushioned configurations.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS12501970B2Adjustable insole for a footwear article
Publication Date: 2025.12.23 HONEYWELL SAFETY PRODUCTS USA INC
  • US12501970B2 patent drawing
  • US12501970B2 patent drawing
  • US12501970B2 patent drawing

AI summary

Various embodiments are directed to an adjustable insole for a footwear article. In various embodiments, the adjustable insole comprises an insole body comprising a heel bottom cavity defined by a cavity opening provided along an insole body bottom surface; and a removeable heel bottom insert configured to be disposed within the heel bottom cavity such that a first insert portion is disposed within the heel bottom cavity and a second insert portion defines a lowermost surface of the adjustable insole, the removeable heel bottom insert having a selectively adjustable configuration relative to the insole body that is defined by an arrangement of the removeable heel bottom insert within the heel bottom cavity in one of a nominal position and a rotated position defined relative to the nominal position by a rotation of the removeable heel bottom insert through an angle of rotation of at least approximately 90 degrees.