Rotatable Joint Brake With Spherical Surfaces for Wear Control

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Solution Overview

Problem

Existing brake mechanisms in rotatable joints of supporting arm systems, especially in medical environments, suffer from enhanced wear and reduced braking forces over time due to manufacturing tolerances causing non-perpendicular axis alignment, leading to unintended arm movement and frequent friction adjustments.

Innovation Solution

A rotatable joint with a brake mechanism featuring spherically shaped braking surfaces and counter-surfaces, combined with a spring-loaded braking shoe and fine pitch thread for precise torque adjustment, reduces wear and eliminates the need for frequent re-adjustments, ensuring consistent braking performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional brake mechanism with flat braking surfaces and adjustment screw is used, then the braking force can be adjusted, but the brake pad experiences enhanced wear at the pressure point and frictional forces need frequent re-adjustment

Engineering Contradiction:
Improvebraking force consistencyVSAvoidbrake pad wear
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies spherical curvature to the braking surfaces by providing a spherical recess in the brake pad and a corresponding spherical projection on the adjustment screw. This spherical geometry distributes the contact area and pressure evenly across the braking surface, preventing localized wear at a single pressure point. The spherical design allows the adjustment screw to apply force uniformly across the brake pad while maintaining consistent frictional contact, thereby reducing wear and eliminating the need for frequent re-adjustment.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If manufacturing tolerances are present causing non-perpendicular axis alignment, then the arms may be subjected to gravitational acceleration and unintended movement, but increasing friction to prevent movement causes enhanced wear

Engineering Contradiction:
Improvearm position stabilityVSAvoidbrake pad wear
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The spherical geometry of the braking surfaces accommodates minor misalignments and non-perpendicular axis orientations that arise from manufacturing tolerances. The spherical contact surfaces can adapt to varying angles and orientations, maintaining uniform pressure distribution and consistent frictional force even when the arm is subjected to gravitational acceleration. This prevents unintended movement while avoiding concentrated stress points that would lead to enhanced wear.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Device complexity

If a conventional brake assembly is used, then the structure is simple, but the breaking forces are reduced until parts become ground-in requiring frequent adjustment

Engineering Contradiction:
Improvebrake assembly structureVSAvoidbraking force maintenance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The spherical recess and spherical projection design is relatively simple to manufacture and integrate into the existing brake assembly structure. The spherical surfaces are self-aligning and maintain consistent contact throughout operation, preventing the reduction of breaking forces that occurs with flat surfaces that become ground-in. This geometric modification provides long-term reliability while adding minimal structural complexity to the brake assembly.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The spherical geometry and spring-loaded design significantly reduce wear and maintain consistent braking forces, simplifying assembly and extending the time between adjustments, while allowing for precise torque control.

Implementation Method 1

a brake mechanism for adjusting the ease of rotation of the second joint member relative to the first joint member, the brake mechanism comprising: a first brake member annularly extending around the first joint member and being torque proof therewith and having a braking surface, a second brake member disposed at the second joint member for rotation therewith and having a braking counter-surface to abut against the braking surface of the first brake member

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3167838B1Rotable connection having a brake mechanism
Publication Date: 2021.02.17 ONDAL MEDICAL SYST
  • EP3167838B1 patent drawingFigure 1
  • EP3167838B1 patent drawingFigure 2~3
  • EP3167838B1 patent drawingFigure 4~5

AI summary

The present invention provides a rotatable joint (5) comprising: a first joint member (10) for connection to a reference frame; a second joint member (20) connected with the first joint member (10) and configured for rotation relative to the first joint member (10) about an axis (A), and a break mechanism (30) for adjusting the ease of rotation of the second joint member (20) relative to the first joint member (10), the brake mechanism (30) comprising a first brake member (31) annularly extending around the first joint member (10) and being torque proof therewith and having a braking surface (31.1), a second brake member (32) disposed at the second joint member (20) for rotation therewith and having a braking counter-surface (32.1) to abut against the braking surface (31.1) of the first brake member (31), wherein the braking surface (31.1) of the first brake member (31) is spherically shaped and in that the braking counter-surface (32.1) of the second brake member (32) has a corresponding spherical shape.