Electronic Cigarette Refill Assembly with Rotatable Liquid Bottle

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Solution Overview

Problem

Existing disposable electronic cigarettes have a limited tobacco liquid capacity and lack the ability to add additional liquid, leading to a short usage time.

Innovation Solution

An electronic cigarette assembly with a liquid bottle that can be installed on the electronic cigarette body, featuring a movable member that rotates to open liquid outlet holes for adding tobacco liquid to the first liquid storage cavity when attached, utilizing a joint structure with fixing slots and convex blocks for secure rotation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a disposable electronic cigarette uses only one liquid storage cavity with fixed capacity, then the device structure is simple, but the tobacco liquid capacity is limited and usage time is short

Engineering Contradiction:
Improvetobacco liquid capacityVSAvoiddevice structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The liquid storage system is segmented into two independent parts: a first liquid storage cavity integrated into the electronic cigarette body and a separate liquid bottle with a second liquid storage cavity. This segmentation allows the tobacco liquid capacity to be increased by adding the liquid bottle without significantly complicating the overall device structure, as the two components can be used independently or combined.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The liquid bottle is designed to be installable on the electronic cigarette body, with the second liquid storage cavity nested alongside or adjacent to the first liquid storage cavity. The movable member extends from the liquid bottle toward the electronic cigarette body, creating a compact nested arrangement that maximizes liquid capacity while minimizing space occupation and structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Duration of action of moving object

If the liquid bottle is installed on the electronic cigarette body with rotatable movable member, then the tobacco liquid can be added to extend usage time, but the device structure becomes more complex

Engineering Contradiction:
Improveusage timeVSAvoiddevice structure
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The movable member is designed to be rotatable relative to the liquid bottle, transitioning between a first position where it blocks the liquid outlet hole and a second position where it allows liquid flow. This dynamic mechanism enables controlled liquid transfer from the liquid bottle to the first liquid storage cavity, extending usage time while maintaining a relatively simple structural design through straightforward rotational motion.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system enables self-service liquid refilling by utilizing the user's own actions (rotating the movable member) to transfer liquid from the external bottle to the internal storage cavity. The movable member automatically blocks or opens the liquid outlet hole based on its rotational position, eliminating the need for complex automated pumping or valve mechanisms.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If a movable member is used to control liquid flow from the liquid bottle, then the liquid can be added to the first liquid storage cavity, but the device complexity increases

Engineering Contradiction:
Improveliquid addition capabilityVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The movable member serves multiple functions: it acts as a valve to control liquid flow, a structural connector between the liquid bottle and electronic cigarette body, and a user interface element for initiating liquid transfer. This multi-functionality reduces the need for separate components for each function, thereby increasing adaptability while minimizing the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The movable member acts as an intermediary element between the liquid bottle and the electronic cigarette body's liquid storage cavity. It mediates the liquid transfer process by controllably opening or closing the liquid outlet hole, enabling flexible liquid addition capability while maintaining a simple and unified structural design through this single intermediary component.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for increased tobacco liquid capacity, extending the number of puffs and improving the service life of the electronic cigarette by enabling easy addition of liquid through a rotatable mechanism.

Implementation Method 1

the liquid bottle rotates relative to the electronic cigarette body, the movable member rotates relative to the liquid bottle to open the first liquid outlet holes

Methodology Applied
Scientific EffectRotation:

Data Source

PatentEP4595792A1Electronic cigarette assembly
Publication Date: 2025.08.06 PAX INT LTD
  • EP4595792A1 patent drawingFigure 1
  • EP4595792A1 patent drawingFigure 2
  • EP4595792A1 patent drawingFigure 3

AI summary

An electronic cigarette assembly includes an electronic cigarette body (200) and a liquid bottle (100) installed on the electronic cigarette body. The electronic cigarette body is provided with a first liquid storage cavity (2231). The first liquid storage cavity is internally provided with first liquid absorbing cotton (225) for storing tobacco liquid. The electronic cigarette body is provided with first liquid inlet holes (227) communicated with the first liquid storage cavity. The liquid bottle is provided with a second liquid storage cavity (190) for storing tobacco liquid. First liquid outlet holes (131) communicated with the second liquid storage cavity are defined in the liquid bottle. A movable member (140) is rotatably arranged on the liquid bottle. When the liquid bottle is not assembled with the electronic cigarette body, the movable member covers the first liquid outlet holes to prevent the tobacco liquid from flowing out of the first liquid outlet holes.