Rotatable Needle Sleeve Axial Movement Injector

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Solution Overview

Problem

Cartridge injection devices face challenges in efficiently combining a sealed medicament reservoir with a needle for injection, requiring manual or complex automated processes to establish fluid communication, which can be cumbersome and prone to user error.

Innovation Solution

An injector device with a rotatable needle sleeve that moves the needle unit or cartridge axially to establish fluid communication with the medicament reservoir, featuring a mechanism where rotation of the sleeve engages or disengages the needle unit and/or cartridge to facilitate needle insertion and subsequent medicament delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual processes are used to combine the sealed cartridge with the needle, then device complexity is reduced, but ease of operation deteriorates due to cumbersome steps and user error

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cartridge and needle are pre-assembled in a sealed configuration within the device housing, with the needle positioned but not yet connected to the cartridge. This preliminary arrangement eliminates the need for manual assembly steps during use, as the components are already prepared and positioned for automatic connection upon activation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device employs a dynamic connection mechanism where the needle and cartridge transition from a separated, sealed state to a connected, fluid-communicating state through automated movement. The needle can be moved axially to pierce the cartridge seal, and the connection can be dynamically established or disconnected based on operational requirements, improving ease of use while managing complexity through controlled motion.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If automated processes are used to establish fluid communication, then ease of operation improves, but device complexity increases

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cartridge and needle are pre-assembled in a sealed configuration within the device housing, with the needle positioned but not yet connected to the cartridge. This preliminary arrangement eliminates the need for manual assembly steps during use, as the components are already prepared and positioned for automatic connection upon activation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device employs a dynamic connection mechanism where the needle and cartridge transition from a separated, sealed state to a connected, fluid-communicating state through automated movement. The needle can be moved axially to pierce the cartridge seal, and the connection can be dynamically established or disconnected based on operational requirements, improving ease of use while managing complexity through controlled motion.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the needle is initially separated from the cartridge, then reliability is improved by preventing premature contact, but device complexity increases due to additional mechanisms required to combine them

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cartridge and needle are pre-assembled in a sealed configuration within the device housing, with the needle positioned but not yet connected to the cartridge. This preliminary arrangement eliminates the need for manual assembly steps during use, as the components are already prepared and positioned for automatic connection upon activation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device employs a dynamic connection mechanism where the needle and cartridge transition from a separated, sealed state to a connected, fluid-communicating state through automated movement. The needle can be moved axially to pierce the cartridge seal, and the connection can be dynamically established or disconnected based on operational requirements, improving ease of use while managing complexity through controlled motion.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies the process of establishing fluid communication between the needle and medicament reservoir, enhancing user safety and efficiency by automating the needle insertion and medicament delivery, reducing the complexity of manual operations and potential user errors.

Implementation Method 1

a needle sleeve rotatably mounted to the housing about an axis

Methodology Applied
Scientific EffectRotation:

Implementation Method 2

the engagement member being adapted such that rotation of the needle sleeve moves the needle unit and/or the cartridge in an axial direction

Methodology Applied
Scientific EffectAxial movement through engagement:

Data Source

PatentUS20240245869A1Injector Device
Publication Date: 2024.07.25 SANOFI SA(FR)
  • US20240245869A1 patent drawing
  • US20240245869A1 patent drawing
  • US20240245869A1 patent drawing

AI summary

The present disclosure relates to an injector device having a housing, a cartridge with a reservoir for medicament, a needle unit with a needle, and a needle sleeve rotatably mounted to the housing about an axis. Prior to use of the injector device the needle is sealed from the reservoir, and at least one of the needle unit and the cartridge is axially slidably mounted to the housing. The needle sleeve includes an engagement member arranged to engage the needle unit and/or the cartridge. The engagement member is adapted such that rotation of the needle sleeve moves the needle unit and/or the cartridge in an axial direction to move the needle into fluid communication with the reservoir.