Rotatable Nonlinear Connector for Calibration-Free Surgical Probe

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Solution Overview

Problem

Bent tip probes used in minimally invasive surgery face limitations in positional flexibility and require repeated calibrations for each adjustment, leading to cumbersome and time-consuming procedures with a high risk of inaccuracies due to multiple orientation constraints.

Innovation Solution

A surgical probe with a nonlinear connector that is rotatable about a center axis, allowing the tip to maintain a constant position relative to the position sensing device, independent of the connector's orientation, enabling user-selectable orientations with reduced variables and constraints.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the bent tip probe is rigidly coupled to a position sensing device, then the probe can maintain a fixed orientation, but the positional flexibility and range of movement are limited

Engineering Contradiction:
Improvepositional flexibilityVSAvoidcoupling mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The probe is divided into distinct segments: a handle portion, a nonlinear connector portion with rotational degrees of freedom, and a tip portion. This segmentation allows each part to perform its specific function independently while maintaining overall probe flexibility and positioning accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The nonlinear connector is designed with rotational joints that allow dynamic adjustment of the probe's orientation. The connector can rotate about one or more axes, enabling the probe to adapt to different anatomical surfaces while maintaining a calibrated relationship between the tip and position sensing device.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the probe tip orientation is adjusted to access different anatomic surfaces, then access to multiple surfaces is improved, but repeated calibrations are required which are time-consuming and cumbersome

Engineering Contradiction:
Improveaccess to anatomic surfacesVSAvoidcalibration time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The probe is pre-calibrated during manufacturing or initial setup, establishing a known geometric relationship between the tip and the position sensing device. This preliminary calibration eliminates the need for repeated calibrations during surgical procedures, saving time and reducing interruptions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The nonlinear connector design allows the probe to maintain its calibration across multiple orientations and positions. The connector's rotational capabilities enable the probe to access various anatomic surfaces while preserving the established calibration, making the probe universally applicable for different surgical scenarios without recalibration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If multiple orientation constraints are applied to the probe, then positioning accuracy is improved, but the complexity of calibration and adjustment increases

Engineering Contradiction:
Improvepositioning data accuracyVSAvoidcalibration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The calibration constraints are applied locally at specific points on the probe, such as the tip and reference markers, rather than requiring global orientation constraints. This localized approach simplifies the calibration process while maintaining positioning accuracy through precise measurement at critical locations.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS8942785B2Selectable orientation bent tip calibration-free probe
Publication Date: 2015.01.27 MAKO SURGICAL CORP
  • US8942785B2 patent drawing
  • US8942785B2 patent drawing
  • US8942785B2 patent drawing

AI summary

A probe is provided. The probe may include a shaft portion rotatably attachable to a position sensing device, a nonlinear portion at least partially removed from a center axis of the shaft portion, and a tip disposed at a distal end of the nonlinear portion and positioned on the center axis. The nonlinear portion may be selectably rotatable about the center axis to one of a plurality of rotational orientations. The tip may have a substantially constant position relative to the position sensing device.