Rotatable Optical Array for Asymmetric LED Light Distribution

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

LED lighting systems face challenges in directing light output effectively towards specific areas due to the omnidirectional emission of LEDs, resulting in inefficient illumination patterns.

Innovation Solution

A rotatable optical array with lenses that can be repositioned and aligned with LEDs to modify the light output pattern, allowing for asymmetric light distribution and easy adjustment of illumination direction without reconfiguring the luminaire or light source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If LEDs emit light in all directions, then the light coverage area is maximized, but the illumination intensity in specific desired directions is reduced

Engineering Contradiction:
Improvelight coverage areaVSAvoidillumination intensity in specific direction
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

The optical array is divided into multiple individual lenses, each corresponding to a specific LED. Each lens can be independently positioned and oriented to direct light from its associated LED toward a specific desired area, thereby segmenting the omnidirectional emission into targeted directional beams that maintain both coverage and intensity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each lens in the optical array is designed with specific optical properties and orientation to optimize light direction for its corresponding LED's location and function. This local optimization ensures that each region of the array directs light with appropriate intensity and angle, achieving high illumination intensity in specific directions while collectively covering a broad area.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If the optical array configuration is fixed, then the manufacturing complexity is reduced, but the adaptability to different illumination patterns is limited

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadaptability to different illumination patterns
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The optical array is designed with movable and adjustable components, allowing the lenses to be repositioned and reoriented after manufacturing. This dynamic configuration enables the same optical array to adapt to different illumination patterns and applications without requiring custom manufacturing for each pattern, thus maintaining manufacturing simplicity while achieving high adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The optical array employs standardized lenses and mounting mechanisms that can be universally applied across different LED configurations and illumination requirements. This universal design allows a single optical array type to serve multiple functions and adapt to various illumination patterns, eliminating the need for specialized manufacturing for each application.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the optical array is made adjustable, then the ease of operation for modifying light patterns is improved, but the device complexity increases

Engineering Contradiction:
Improveease of adjusting light patternsVSAvoidoptical array structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The optical array is segmented into modular lens units that can be independently adjusted. Each lens unit maintains a simple structure but can be individually positioned and oriented, allowing complex light patterns to be achieved through simple combinations of basic modular adjustments, thereby improving ease of operation without significantly increasing overall device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple adjustment functions (positioning, orientation, focus) are merged into a single integrated optical array structure. This consolidation allows all adjustments to be made through a unified system rather than separate mechanisms for each function, simplifying the user interface and operational procedures while maintaining the capability to achieve complex illumination patterns.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables flexible and efficient light pattern modification, improving illumination focus and directionality without disrupting the thermal management system, allowing for various light distributions and patterns without structural or electrical modifications.

Implementation Method 1

The optical array has a lens and removably connects to the base. The optical array is repositionable on the base to modify the light output.

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10234111B2Rotatable single piece optical array
Publication Date: 2019.03.19 HUBBELL LIGHTING INC
  • US10234111B2 patent drawing
  • US10234111B2 patent drawing
  • US10234111B2 patent drawing

AI summary

A lighting device includes a housing, a light emitting device, and an optical array. The housing has a base and the light emitting device is connected to the base for producing a light output. The optical array includes a lens and removably connects to the base. The optical array is repositionable on the base to modify the light output.